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Polysoude P6 manual available for free PDF download: Operating, Maintenance And Programming Manual
Polysoude P6 Operating, Maintenance And Programming Manual (92 pages)
Mobile power source
Brand:
Polysoude
| Category:
Portable Generator
| Size: 3 MB
Table of Contents
Sommaire
3
Table of Contents
3
1 Safety Precautions
5
Arc Welding Hazards
5
Meaning of Symbols
5
Recommendations
6
Danger in Using a Power Source
8
Training of the Operators
8
Access for Maintenance and Adjustments
8
Ergonomics
8
Protection in the Event of Breakdown or Failure of the Equipment
8
Device for Isolating Energy Sources
9
Prevention of Fi Re and Explosion
9
Preventing Release of Gas and Fumes
9
Faultfi Nding
9
2 General Information
10
Applicable Directives
10
Standards Applied
10
Reference Documents
10
3 Introduction
11
The P4-P6 P6 HW Series
11
Fig. 3.1 - P6 HW Power Source
12
Fig. 3.2 - P6 Power Source
13
Fig. 3.3 - P4 Power Source
13
The Welding Heads
16
The Open Welding Heads
16
The Closed Chamber Welding Heads
16
Fig. 3.4 - MU IV Welding Head
16
Fig. 3.5 - Polycar Welding Carriage
16
Fig. 3.6 - MW Welding Head
16
The Tube to Tubesheet Welding Heads
17
Accessories
17
Fig. 3.7 - TS 34 Welding Head
17
Fig. 3.8 - TS 2000 Welding Head
17
Fig. 3.9 - TS 8/75 Welding Head
17
Fig. 3.10 - Polyfi L-3 Wire Feeder
17
Technical Specifi Cations of the P6 Power Source
18
Basic Design
18
Fig. 3.11 - Description of P6 Power Source
18
Remote Control Unit 6 Axis
19
Remote Control Pendant 4 Axis
19
Fig. 3.12 - P6 Remotes Control Unit
19
Technical Characteristics
20
4 Setting to Work
21
Receipt of a P6 Power Source
21
Fig. 4.1 - Accessories Supplied with the Power Source P6
21
Installation
22
Handling
22
Placing in Position
22
Connection to Mains Electricity Supply
22
Fig. 4.2 - Rating Plate of the P6 Power Source
22
Fig. 4.3 - Transformer Coupling
23
Fig. 4.4 - Layout of Coupling Terminal Block
23
Connection with the Gas Supply
24
Fig. 4.5 - Connection of the Gas Supply to the Power Source P6
25
Fig. 4.6 - Connection Diagram if One Gas Is Used
25
Fig. 4.7 - Connection Diagram if Two Different Gases Are Used
25
Connecting the Acquisition Module
26
Pc/Power Source Connection
28
Equipment Compatibility
29
Fig.4.8 - Memo Axis Confi Guration Standard
29
Setting to Work
30
Remotes Control on Board
30
Connection of the Remote Control Unit
30
Fig. 4.9 - Connection of the Remote Control Unit to the P6 Power Source
30
Connection of a Gas Cooled Closed Chamber Welding Head
31
Fig. 4.11 - Connection of a Gas Cooled Closed Chamber Welding Head
31
Connection of an Open Welding Head of the MU Type or a Tube/Tubesheet Welding Head of the Type TS or TP
32
Fig. 4.10 - Connection of an Open Welding Head of the MU Type or a Tube/Tubesheet Welding
33
Connection of a Liquid Cooled Closed Chamber Welding Head
34
Fig. 4.12 - Connection of a Liquid Cooled Closed Chamber Welding Head
34
Connection of a Liquid Cooled Closed Chamber Welding Head with Integrated Command Buttons (MW 40-3, 65-3, 115-3, 170)
35
Fig. 4.13 - Connection of a Liquid Cooled Closed Chamber Welding Head with Integrated Com
35
Connection of a Wire Feed Unit
36
Fig. 4.14 - Connection of a Wire Feed Unit
36
Connection of a Closed Chamber Welding Head Equipped with Tacheometry (Option)
37
Fig. 4.15 - Connection of a Closed Chamber Welding Head Equipped with Tacheometry
37
Connection of a Manual Torch with Double Command
38
Fig. 4.16 - Connection of a Manual Torch
38
Detection of the Welding Head
39
Detection of the «Closed Head» Position
39
Oxygen Meter Option
40
Fig. 4.17 - Power Source Rear Connection Panel and Oxygen Meter
40
Option Commands Mechanised Equipment
41
Fig. 4.18 - Power Source Rear Connection Panel
41
Fig. 4.19 - Modules
41
Fig. 4.20 - Ethernet Swtich and Power Supply
41
Fig. 4.21 - Remote Control Unit with Emergency Stop
41
Fig. 4.22 - Connector Wiring
42
Description of Controls
44
Front Control and Connection Panel
44
Fig. 4.23 - Front Connector Panel
45
Rear Connector Panel
46
Fig. 4.24 - Rear Connector Panel
46
Quick Connector Gas Input
47
Remote Control Units 6 Axis 0026169101
47
Fig. 4.25 - Quick Connector Gas Input
47
Fig. 4.26 - Remote Control Unit 6 Axis
49
Remote Control Pendant 4 Axis 0026149101
50
Fig.4.27 - Remote Control Pendant 4 Axis
51
5 Operation of the Power Source P6
54
Fundamental Procedures
54
Switching on
54
Automatic Equipment Detection
54
Positioning a Welding Head on the Workpiece
54
Wire Setting
54
Fig. 5.1 - Command Buttons Used for Positioning the Electrode
54
Fig. 5.2 - Command Buttons Used for Wire Setting
54
Adjustment of the Oscillation
55
Adjustment of the Gas Fl Ow
55
Switching on the Coolant Pump Manually
55
Fig. 5.3 - Command Buttons Used to Adjust the Oscillation
55
Fig. 5.4 - Push Button for Gas Fl Ow Test - Cooling System Test - and Manual Start of the Coolant
55
Execution of a Weld Cycle
56
Safety Precautions
56
Program Selection
56
Simulation
56
Weld Cycle
56
Fig. 5.5 - Command Button Used to Select the Welding Program
56
Fig. 5.6 - "Simulation / with Arc" Indicator Lights
56
Fig. 5.7 - Weld Cycle Start Push-Button
56
Fig. 5.8 - BT5 Push-Button
56
Stop at End of the Weld Cycle
57
Fig. 5.9 - "Delta" Buttons for Modifi Cations of the Parameter Values
57
Fig. 5.10 - Print Button and Paper Feeding
57
Induced Stoppage
58
Use of an USB Key
58
Start Cycle with Restart
58
Fig. 5.11 - Push-Button for Cycle Stop with Downslope
58
Fig. 5.12 - Push-Button for Immediate Stop
58
Fig. 5.13 - Polysoude USB Key
58
Fig. 5.14 - Push Button Start Cycle with Restart
58
6 Servicing, Maintenance and Troubleshooting
59
Servicing
59
Adjustments
59
Adjustment of the Tachometer
59
Cooling Circuit
60
Fig. 6.1 - Points of Adjustment on the Interface Source Card 0028029300
60
Printer
61
Fig. 6.2 - Points of Adjustment on the Arc Voltage Measurement Card 0028079100
61
Maintenance and Troubleshooting
62
Replacement of Fuses
62
Fuses Coolant Pump Control
62
Cooling Circuit Fi Lter
63
Fig. 6.4 - Measuring Card 0028059100
63
Fig. 6.3 - Refi Ll the Coolant
64
Trouble Shooting
65
Fig. 6.4 - Printers
65
Fig. 6.5 - Fuse FU1 Location
66
Fig. 6.6 - Fuses F1 & F2 Location
66
Transfert of Log-Fi Les
69
Fig. 6.9 - Connector for USB-Key
69
Spare Parts of the Power Source
70
Fig. 6.10 - Internal View of the Right Side
71
Fig. 6.11 - Internal View of the Left Side
71
Fig. 6.12 - Internal View Bottom Right
71
Fig. 6.13 - Internal View Bottom Left
71
Spare Parts for P6 Remote Control
72
Fig. 6.14 - Front of P6 Remote Control
73
Fig. 6.15 - Internal View of the Remote Control
73
Spare Parts of the Touchscreen
74
Fig. 6.16 -Internal View of the Touchscreen
75
Electrical and Electronic Drawings
76
Fig. 6.17 - Block Diagram of the P6 Power Source
77
Fig. 6.18 - Block Diagram of Avc/Oscillation Options
78
7 Appendix
79
Fig. 7.1 - some Non-Programmable Parameters
79
Fig. 7.2 - Tube End Preparations
79
Error and Codes Processing
80
List of Programmed Welding Parameters
81
8 End of Service Life, Recycling the Equipment
85
9 Returned Equipment Form
87
Table of Illustrations
88
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