Polaris 2009 Sportsman X2 500 EFI Manuals

Manuals and User Guides for Polaris 2009 Sportsman X2 500 EFI. We have 5 Polaris 2009 Sportsman X2 500 EFI manuals available for free PDF download: Service Manual, Owner's Manual, Owner's Manual For Maintenance And Safety

Polaris 2009 Sportsman X2 500 EFI Service Manual (406 pages)

Atv Polaris 2007 Sportsman 450 / 500 EFI / 500 X2 EFI

Brand: Polaris | Category: Offroad Vehicle | Size: 56.73 MB

General Information Chapter 1 1

5
Maintenance Chapter 2 Maintenance 2

21
- Chapter 2
  23
- Maintenance
  23
- Maintenance Chart Key
  23
- Periodic Maintenance Chart
  23
- Lubrication / Fluids
  27
- Vehicle Inspection
  34
  - Shift Link Rod Inspection
    34
  - Throttle Inspection
    35
  - Fuel System
    36
  - Fuel Lines
    36
  - Vent Lines
    36
  - Fuel Filter
    37
  - Compression Test
    37
  - Engine Mounts
    37
  - Spark Plug
    38
  - Active Descent Control (Adc) Reservoir Level
    38
  - Battery Maintenance
    38
  - Liquid Cooling System Overview
    39
  - Coolant Strength / Type
    39
  - Cooling System Hoses
    39
  - Radiator/Grill Screen
    39
  - Cooling System Pressure Test
    40
  - Coolant Level Inspection
    40
  - Radiator Coolant Level Inspection
    40
  - Air Filter/Pre-Filter Service
    40
  - Air Box Sediment Tube
    41
  - Breather Filter Inspection
    42
  - Breather Hose
    42
  - Recoil Housing
    42
  - Engine Oil Level
    43
  - Oil and Filter Change
    43
  - Oil Pump Priming Procedure
    45
  - Valve Clearance
    45
  - Intake Valve Clearance Adjustment
    46
  - Exhaust Valve Clearance Adjustment
    46
  - Steering
    46
  - Tie Rod End/Steering Inspection
    47
  - Camber and Caster
    47
  - Wheel Alignment
    47
    
    Brakes
    48
  - Toe Alignment Adjustment
    48
  - Exhaust Pipe
    48
  - Brake System Inspection
    49
  - Brake Pad Inspection
    50
  - Hose/Fitting Inspection
    50
- Auxiliary Brake Adjustment (Hydraulic)
  50
- Auxiliary Brake Testing
  50
- Controls
  51
- CV Shaft Boot Inspection
  51
- Front Suspension
  51
- Suspension Spring Preload Adjustment
  51
- Wheels
  51
- Tire Pressure
  52
- Wheel Installation
  52
- Wheel Removal Front or Rear
  52
- Wheel, Hub, and Spindle Torque Table
  52
- Frame, Nuts, Bolts, Fasteners
  53
- Storage Compartments
  53
- Tire Inspection
  53
- Winch Operation (if Equipped)
  54
- Atv Cleaning & Storage
  56
- Maintenance Schedule
  58
Chapter 3 Engine

59
- Engine Fastener Torque Patterns
  61
- Special Tools
  61
- Specifications
  61
- Torque Specifications
  61
- Engine Service Data
  62
- General Engine Service
  64
  - Piston Identification
    64
  - Cooling System Specifications
    64
  - Cooling System
    65
  - Accessible Components
    66
  - Engine Removal (Typical)
    66
  - Engine Installation Notes
    67
  - Cylinder Hone Selection/ Honing Procedure
    67
  - Honing to Oversize
    67
    
    Electrical
    68
  - Cleaning the Cylinder after Honing
    68
  - Crankshaft Straightening
    68
  - Engine Lubrication-EH 50PL
    69
  - Oil Pressure Test - Eh 50Pl
    69
  - Oil Pump Priming Procedure
    69
  - Oil Flow - Eh50Pl
    69
  - Eh50Pl Oil Flow Diagram
    70
  - Eh50Pl Engine Exploded Views
    71
- Engine Disassembly
  72
  - Cam Chain Tensioner/Rocker Arm/ Camshaft Removal
    72
  - Cam Chain Tensioner Inspection
    72
  - Rocker Arm/Shaft Inspection
    73
  - Camshaft Removal
    74
  - Automatic Compression Release Removal/Inspection
    75
  - Automatic Compression Release Installation
    76
  - Camshaft Inspection
    76
  - Cylinder Head Removal
    77
  - Cylinder Head Exploded View, Eh50Pl
    78
  - Cylinder Head Inspection
    79
  - Cylinder Head Warp
    79
  - Cylinder Head Disassembly
    79
  - Valve Inspection
    80
  - Combustion Chamber
    81
  - Valve Seat Reconditioning
    81
  - Cylinder Head Assembly
    84
  - Valve Sealing Test
    84
  - Valve Clearance Adjustment
    84
  - Cylinder/Piston Removal and Inspection
    85
  - Piston Removal
    86
  - Cylinder Inspection
    86
  - Piston-To-Cylinder Clearance
    87
  - Piston/Rod Inspection
    87
  - Piston Ring Installed Gap
    88
  - Crankcase Disassembly
    88
  - Starter Drive Removal/Inspection
    89
  - Flywheel/Stator Removal/Inspection
    89
  - Cam Chain/Tensioner Blade
    90
  - One Way Valve Removal
    90
  - Crankcase Separation
    91
  - Oil Pump Removal/Inspection
    91
  - Oil Pump Assembly
    92
  - Counter Balancer Shaft Removal/Inspection
    92
  - Crankshaft Removal/Inspection
    93
  - Crankcase Bearing Inspection
    94
  - Pump Shaft Oil Seal/Water Pump Mechanical Seal Removal
    94
  - Crankcase Inspection
    94
  - Bearing Installation
    95
  - End Play Inspection/Adjustment
    95
  - Crankshaft End Play Adjustment
    95
  - Counter Balancer Shaft End Play Adjustment
    96
  - Oil Pump Shaft End Play Adjustment
    97
- Engine Reassembly
  98
  - Pump Shaft Oil Seal Installation
    98
  - Crankshaft/Counter Balance/Oil Pump Installation
    98
  - Crankcase Assembly
    99
  - Water Pump Mechanical Seal Installation
    99
  - Water Pump Mechanical Seal Removal - Engine Installed
    99
  - One Way Valve Installation
    100
  - Cam Chain Drive Sprocket Installation
    101
  - Tensioner Blade Installation
    101
  - Piston Ring Installation
    101
  - Piston Installation
    102
  - Cylinder Installation
    102
  - Cylinder Head Installation
    103
  - Cam Chain/Camshaft Installation
    103
  - Camshaft Timing
    106
  - Cam Chain Tensioner Installation
    107
  - Stator, Flywheel and Starter Drive Installation
    107
  - Rocker Shaft/Rocker Arm Assembly Installation
    108
  - Thermostat Installation
    108
  - Oil Pipes
    108
- Recoil
  109
  - Recoil Disassembly/Inspection
    109
  - Recoil Assembly
    110
- Troubleshooting
  111
  - Spark Plug Fouling
    111
  - Engine
    111
  - Cooling System
    112
Fuel Injection Chapter 4 Fuel Injection

115
- Chapter 4 Part Numbers / Descriptions
  117
- Special Tools
  117
- Efi Service Notes
  119
  - General Service Information
    119
- Efi System Exploded View
  120
- Efi System
  121
  - Component Locations/Identification
    121
- Electronic Fuel Injection
  122
  - General Information
    122
  - Efi Operation Overview
    122
  - Initial Priming / Starting Procedure
    123
- Fuel Tank
  122
  - Exploded View
    122
- Fuel Lines
  123
  - Quick Connect Removal/Installation
    123
- Electronic Control Module (Ecm)
  124
  - Operation Overview
    124
  - Ecm Replacement
    124
  - Ecm Service
    124
- Fuel Pump Assembly
  125
  - Operation / Testing
    125
  - Fuel Pump Test
    125
  - Fuel Pump / Tank Assembly Replacement
    126
- Fuel Pressure Regulator
  127
  - General Information
    127
- Fuel Filters
  128
  - General Information
    128
- Fuel Injector
  128
- Crankshaft Position Sensor (Cps)
  129
  - General Information
    129
  - Fuel Injector Replacement
    129
- Manifold Air Pressure Sensor (Map)
  130
  - Operation Overview
    130
  - Map Sensor Test
    130
  - Crankshaft Position Sensor Replacement
    130
  - Map Sensor Replacement
    130
- Idle Air Control (Iac)
  131
  - General Information
    131
- Intake Air Temperature Sensor (Iat)
  131
- Throttle Position Sensor (Tps)
  132
- Engine Temperature Sensor
  134
  - General Information
    134
  - Engine Temperature Sensor Test
    134
  - Engine Temperature Sensor Replacement
    134
- Fuel System Troubleshooting
  135
  - Fuel Starvation / Lean Mixture
    135
- Efi Diagnostics Using 'Blink Codes
  136
  - Blink Codes - Operation
    136
- Troubleshooting Diagrams
  138
Carburetor - Sportsman 450 Chapter 4 Carburetor - Sportsman 450

143
- Carburetor - Sportsman 450
  144
- General Information and Specifications
  144
  - Special Tools
    144
  - Carburetor Jetting
    144
  - Mikuni Jet Part Numbers
    144
  - Carburetor Specifications
    144
- Carburetion
  145
  - Bst 34 Carburetor Exploded View 1 of 2
    145
  - Bst 34 Carburetor Exploded View 2 of 2
    146
  - CV Carburetor System Function
    147
  - Carburetor Venting
    147
  - Mikuni CV Carb Operation
    147
  - Starter System (Choke or Enrichment)
    148
  - Pilot (Idle and Slow) System
    148
  - Main System
    149
  - Float System
    149
  - Pilot Screw
    150
  - Air/Fuel Mixture Ratio
    150
  - Jet Needle
    151
  - Needle Jet
    151
  - Throttle Opening Vs. Fuel Flow
    151
  - Carburetor Disassembly - Mikuni CV
    151
  - Carburetor Cleaning
    152
  - Carburetor Inspection
    153
  - Carburetor Assembly
    153
  - Float Height Adjustment
    154
  - Needle and Seat Leakage Test
    154
  - Fuel Level Test
    155
- Fuel Tank/Fuel Delivery System
  156
  - Fuel System Exploded View
    156
- Fuel Pump
  157
  - Fuel Pump Testing
    157
  - Fuel Pump Disassembly
    157
  - Fuel Pump Inspection and Reassembly
    158
  - Fuel Filter Replacement
    158
- Fuel Gauge Sending Unit
  158
  - Sending Unit Removal
    158
  - Testing
    159
  - Sending Unit Installation
    159
- Troubleshooting
  159
  - Fuel Starvation/Lean Mixture
    159
Body / Steering / Suspension Chapter 5 Body / Steering / Suspension

161
- Chapter 5
  162
- Decal Replacement
  162
- General Information
  162
- Special Tools
  162
- Torque Specifications
  162
- Plastic Insert Removal / Installation
  163
- Body
  164
  - Side Panel Removal
    164
  - Front Cover Removal / Installation
    164
  - Foot Well Removal / Installation
    165
  - X2 Foot Well Removal / Installation
    165
  - Front Storage Removal
    166
  - Front Storage Installation
    168
  - Sportsman Rear Rack Removal / Installation
    168
  - Front Cab/Fender Removal/Installation
    169
  - Sportsman Rear Cab / Fender Removal / Installation
    170
  - X2 Rear Quarter Panel Removal / Installation
    170
  - Sportsman Rear Storage Removal / Installation
    171
  - Radiator Screen Removal
    171
  - Sportsman Body Assembly Exploded View
    172
  - X2 Body Assembly Exploded View
    173
  - Body Rack Exploded Views
    174
  - Headlight Pod Exploded View
    175
- Steering
  176
  - Handlebar Block Installation Procedure
    176
  - Steering / A-Arm Exploded View
    177
  - A-Arm Replacement
    178
  - Ball Joint Replacement
    179
  - Steering Post Removal
    180
  - Steering Post Assembly
    180
- Suspension
  180
  - Front Strut Cartridge Replacement
    180
  - Strut Assembly
    181
  - Sportsman Rear Suspension Assembly
    182
  - X2 Rear Suspension Exploded View
    183
  - X2 Torsion Bar Exploded View
    184
- X2 Cargo Box
  185
  - Exploded View
    185
  - Removal / Installation
    186
- X2 Seat Assembly
  188
Clutch System Chapter 6 Clutch System

191
- Chapter 6
  192
- Component Fastener Torques
  192
- Special Tools
  192
- Special Tools and Specifications
  192
- Pvt Exploded Views
  193
- Pvt System
  196
  - Pvt Operation Overview
    196
  - Drive Clutch Operation
    196
  - Driven Clutch Operation
    196
  - Ebs Clutch Operation
    197
  - Pvt Maintenance / Inspection
    197
  - Drive Clutch Spring
    198
  - Optional Shift Weights
    199
  - Pvt Drying
    200
  - Pvt Disassembly
    200
  - Pvt Installation
    201
  - Drive Belt Removal / Inspection
    202
  - Drive Belt Installation
    203
  - Clutch Alignment
    204
  - Clutch Offset
    204
- Ebs Drive Clutch Service
  205
  - Drive Clutch Disassembly
    205
  - Spider Removal
    205
  - Button to Tower Clearance Inspection
    207
  - Shift Weight Inspection
    207
  - Drive Clutch Inspection
    207
  - Moveable Sheave Bushing Inspection
    208
  - Drive Clutch Bushing Service
    208
  - One-Way Clutch Inspection (Drive Clutch)
    210
  - Drive Clutch Reassembly
    210
- Ebs Driven Clutch Service
  212
- Standard Drive Clutch
  218
  - Drive Clutch Disassembly
    218
  - Spider Removal
    219
  - Button to Tower Clearance Inspection
    220
  - Shift Weight Inspection
    220
  - Drive Clutch Reassembly
    222
- Standard Driven Clutch
  224
  - Disassembly
    224
  - Inspection
    224
  - Assembly
    225
- Pvt Troubleshooting
  226
  - Overheating
    226
  - Problem, Cause and Remedy Chart
    227
Final Drive Chapter 7 Final Drive

229
- Chapter 7
  230
- Final Drive
  230
- Front Drive Axle
  230
  - Removal
    230
  - Installation
    232
- Gearcase Fluid / Capacity
  230
- Special Tools
  230
- Specifications
  230
- Torque Table
  230
- Front Drive Shaft (CV) Boot
  232
  - Inspection
    232
  - Replacement
    232
- Front Hub
  234
  - Disassembly
    234
  - Assembly
    234
- Prop Shaft - Front or Rear
  235
  - Removal and Installation
    235
- U-Joint
  235
  - Disassembly
    235
  - Assembly
    236
- Drive Axle Exploded Views
  238
  - Drive Shafts and Propshafts
    238
- Front Gearcase - Centralized Hilliard (Standard Models)
  239
  - Exploded View (Standard Models)
    239
  - Operation
    240
  - Gearcase Removal
    240
  - Disassembly / Inspection
    241
  - Reassembly / Inspection
    245
  - Setting Ring Gear Backlash
    246
  - Front Gearcase Diagnosis
    247
  - Gearcase Installation
    248
- Front Gearcase - Active Descent Control (Deluxe Models)
  249
  - Adc Gearcase Exploded View (Deluxe Models)
    249
  - Operation
    250
  - Adc Coil Testing
    251
  - Adc Differential Hydraulic Circuit Bleeding
    251
  - Disassembly / Inspection
    251
  - Adc Gearcase Piston Replacement Procedure
    255
  - Assembly
    257
- Rear Hub
  260
  - Removal
    260
  - Disassembly
    261
  - Assembly
    262
  - Installation
    262
- Rear Drive (CV) Shaft
  263
  - Removal
    263
  - Service
    264
  - CV Boot Replacement
    265
  - Installation
    266
  - Drive Shaft and CV Joint Handling Tips
    267
General Information Chapter 8 General Information

269
- Chapter 8
  270
- General Information
  270
- Mounting Exploded View
  270
- Transmission - General
  270
- Gear Selector Removal
  271
- Lubrication
  271
- Special Tools
  271
- Torque Specifications
  271
- Transmission Removal
  271
- Transmission Installation
  273
- Troubleshooting Checklist
  274
- Transmission Service
  275
  - Exploded View
    275
  - Transmission Disassembly
    277
  - Transmission Assembly
    282
Brakes Chapter 9 Brakes

289
- Chapter 9
  290
- Component Service Limits
  290
- Specifications
  290
- Torque Table
  290
- Brake System Exploded Views
  291
  - X2 System Component Exploded View
    291
  - Sportsman System Component Exploded View
    292
- Brake Caliper Exploded Views
  293
- Hydraulic Brake System
  294
  - Operation Overview
    294
  - Brake Noise Troubleshooting
    295
  - Brake Bleeding / Fluid Change
    295
- Front Master Cylinder
  297
  - Removal
    297
  - Installation
    297
- Front Brakes
  298
  - Pad Removal
    298
  - Assembly
    299
  - Brake Burnishing Procedure
    300
- Front Brake Disc
  300
  - Inspection
    300
  - Removal / Replacement
    301
- Front Caliper
  302
  - Removal
    302
  - Inspection
    303
  - Reassembly
    303
  - Installation
    304
- Rear Brake Pad
  305
  - X2 Pad Removal
    305
  - X2 Pad Installation
    306
  - Sportsman Rear Pad Removal
    307
  - Sportsman Rear Pad Installation
    308
  - Brake Burnishing Procedure
    308
- X2 Rear Caliper
  309
  - Removal
    309
  - Inspection
    310
  - Reassembly
    310
- Sportsman Rear Caliper
  311
  - Removal and Inspection
    311
  - Assembly
    312
- Rear Brake Disc
  313
  - Inspection
    313
- Rear Master Cylinder
  314
  - X2 Exploded View
    314
  - Overview
    315
  - X2 Rear Master Cylinder Removal and Installation
    315
  - Sportsman Rear Master Cylinder Removal / Installation
    316
  - Pedal Removal and Installation
    317
- Troubleshooting
  317
  - Brakes Squeal
    317
  - Poor Brake Performance
    317
  - Lever Vibration
    317
  - Caliper Overheats (Brakes Drag)
    317
  - Brakes Lock
    317

Polaris 2009 Sportsman X2 500 EFI Owner's Manual (148 pages)

Polaris Industries All-Terrain Vehicles Owner's Manual

Brand: Polaris | Category: Offroad Vehicle | Size: 3.36 MB

Table of Contents
6
Introduction
7
- Vehicle Identification Numbers
  9
- Safety Training
  10
Safety
10
- Safe Riding Gear
  12
- Eye Protection
  12
- Equipment Modifications
  12
- Safety Warnings
  13
- Handling Gasoline
  14
- Exposure to Exhaust
  14
- Protective Apparel
  15
- Carrying a Passenger
  15
- Operating on Pavement
  16
- Operating on Public Roads
  16
- Jumps and Stunts
  17
- Turning Improperly
  17
- Physical Control of the Atv
  17
- Improper Hill Climbing
  18
- Descending Hills Improperly
  18
- Crossing Hillsides
  18
- Stalling While Climbing a Hill
  19
- Operating on Steep Hills
  19
- Operating on Slippery Terrain
  20
- Operating in Unfamiliar Terrain
  20
- Skidding or Sliding
  21
- Operating through Deep Water
  22
- Improper Cargo Loading
  22
- Poor Visibility
  23
- Unauthorized Use of the Atv
  24
- Operating a Damaged Atv
  24
- Hot Exhaust Systems
  24
- Physical Skills
  24
- Age 16 Warning
  25
- Passenger Safety Warning
  27
- Clutch Cover Warning
  29
- Box Warning
  30
Features and Controls
31
- Features and Controls
  32
- Throttle Lever
  33
- Brake Lever
  34
- Parking Brake
  36
- Fuel Tank Cap
  39
- All Wheel Drive System
  40
- Disengaging Active Descent Control
  42
- Engaging Active Descent Control
  42
- Passenger Seat
  43
- Seat Conversion
  43
- Instrument Cluster
  45
- Rider Information Center
  46
Operation
53
- Safe Operation Practices
  56
- Trail Etiquette
  57
- Starting the Engine
  58
- Driving Procedures
  59
- Turning the Vehicle
  60
- Driving with a Passenger
  61
- Driving on Slippery Surfaces
  63
- Driving Uphill
  64
- Driving Downhill
  66
- Driving through Water
  69
- Driving over Obstacles
  70
- Driving in Reverse
  71
- Parking on an Incline
  72
- Hauling Cargo
  73
- Towing Loads
  75
- Dumping Cargo
  76
Emission Control Systems
77
Periodic Maintenance Chart
78
Maintenance
78
- Lubrication Guide
  82
- Engine Oil
  83
- Oil Recommendations
  83
- Transmission Oil
  91
- Transmission Oil Change
  92
- Fluid Level
  93
- Fluid Change
  93
- Cooling System
  95
- Radiator Coolant
  96
- Hand Brake
  97
- Toe Alignment
  98
- Side Panel Removal
  99
- Wheel Removal
  100
- Wheel Installation
  101
- Air Filter
  102
- Fuse Replacement
  104
- Headlight Lamp Replacement
  105
- High Beam Adjustment
  106
- Low Beam Adjustment
  106
- Headlight Housing Replacement
  107
- Lower Headlamp Replacement
  108
- Spark Plugs
  109
- Spark Plug Inspection
  109
- Vehicle Immersion
  111
- Spark Arrestor
  112
- Pvt System
  113
- Pvt Drying
  115
- Battery Removal
  117
- Battery Installation
  118
- Battery Storage
  119
- Cleaning and Storage
  122
- Washing the Vehicle
  123
- Polishing the Vehicle
  123
- Storage Tips
  125
- Fluid Levels
  126
- Transporting the Atv
  128
- Camber and Caster
  129
- Rear Spring
  129

Polaris 2009 Sportsman X2 500 EFI Owner's Manual (142 pages)

Polaris Industries All-Terrain Vehicles Owner's Manual

Brand: Polaris | Category: Offroad Vehicle | Size: 5.57 MB

Table of Contents
4
Know Your Vehicle
6
- Vehicle Identification Numbers
  6
Safety
7
- Age Restrictions
  8
- Equipment Modifications
  8
- Safety Training
  8
- General Alert
  16
- Hill Operation Alert
  16
- Reverse Override Alert
  17
- Tire Pressure/Load Alert
  17
- Box Warning
  18
- Safe Riding Gear
  19
- Eye Protection
  20
Features and Controls
21
- Light Switch
  22
- Main Key Switch
  22
- Hazard Warning Switch
  23
- Horn Switch
  23
- Turn Signal Switch
  23
- X4 Switch
  23
- Differential Switch
  24
- Throttle Lever
  25
- Foot Brake
  26
- Parking Brake
  27
- Fuel Filter
  29
- Fuel Tank Cap
  29
- Steering Lock
  29
  - Disengaging Active Descent Control
    32
  - Engaging 4X
    32
- Passenger Seat
  33
- Seat Conversion
  34
- Instrument Cluster
  35
- Rider Information Center
  36
Diagnostic Mode
41
Operation
44
- Fuel Safety
  44
- Break-In Period
  45
- Pre-Ride Checklist
  46
- Starting the Engine
  47
- Cold Weather Operation
  48
- Pvt Operation
  48
- Driving Procedures
  49
- Turning the Vehicle
  50
  - Driving with a Passenger
    51
  - Driving Uphill
    53
  - Driving Downhill
    56
  - Driving through Water
    59
  - Driving on Slippery Surfaces
    61
  - Driving over Obstacles
    62
- Parking on an Incline
  63
- Driving in Reverse
  64
- Hauling Cargo
  65
- Towing Loads
  67
Dumping Cargo
68
Emission Control Systems
69
- Noise Emission Control System
  69
Maintenance
70
- Maintenance Chart Key
  71
- Lubrication Guide
  74
- Engine Oil
  75
- Oil Recommendations
  75
- Oil Level
  76
- Oil and Filter Change
  77
- Oil Pump Priming
  80
- Transmission Oil
  81
  - Transmission Oil Change
    82
  - Fluid Level
    83
  - Fluid Change
    86
  - Cooling System
    87
  - Radiator Coolant
    88
  - Brake Fluid
    89
  - Brake Inspections
    92
- Toe Alignment
  93
- Handlebar Adjustment
  94
- Steering Assembly
  94
- Side Panel Removal
  95
- Throttle Cable Freeplay
  96
- Tire Tread Depth
  97
- Wheel Nut Torque Specifications
  97
- Air Filter
  99
- High Beam Adjustment
  101
- Fuse Replacement
  104
- Spark Plug Inspection
  105
- Spark Plug Recommendations
  105
- Spark Plugs
  105
- Vehicle Immersion
  107
- Spark Arrestor
  109
- Pvt System
  111
- Pvt Drying
  112
- Recoil Housing
  113
  - Battery Removal
    115
  - Battery Installation
    116
  - Battery Storage
    117
  - Cleaning and Storage
    120
- Polishing the Vehicle
  121
- Storage Tips
  123
- Towing a Disabled Vehicle
  126
- Transporting the Vehicle
  126

Polaris 2009 Sportsman X2 500 EFI Owner's Manual For Maintenance And Safety (138 pages)

Quadricycle

Brand: Polaris | Category: Offroad Vehicle | Size: 5.8 MB

Table of Contents
5
Know Your Vehicle
7
Vehicle Identification Numbers
7
Safety
8
- Safety Training
  9
- Age Restrictions
  9
- Equipment Modifications
  9
- General Alert
  17
- Hill Operation Alert
  17
- Tire Pressure/Load Alert
  18
- Reverse Override Alert
  18
- Box Warning
  19
- Safe Riding Gear
  20
- Eye Protection
  21
- Mode/Reverse Override Switch
  22
Features and Controls
22
- Light Switch
  23
- Main Key Switch
  23
- All Wheel Drive Switch
  24
- Hazard Warning Switch
  24
- Turn Signal Switch
  24
- Horn Switch
  24
- Throttle Lever
  25
- Parking Brake
  27
- Fuel Filter
  28
- Fuel Tank Cap
  28
- Steering Lock
  28
- Passenger Seat
  32
- Seat Conversion
  33
- Instrument Cluster
  34
- Rider Information Center
  35
- Fuel Safety
  43
Operation
43
- Break-In Period
  44
- Pre-Ride Checklist
  45
- Starting the Engine
  46
- Cold Weather Operation
  47
- Pvt Operation
  47
- Driving Procedures
  48
- Turning the Vehicle
  49
- Driving with a Passenger
  50
- Driving Uphill
  52
- Driving Downhill
  55
- Driving through Water
  58
- Driving on Slippery Surfaces
  60
- Driving over Obstacles
  61
- Parking on an Incline
  62
- Hauling Cargo
  64
- Towing Loads
  66
- Dumping Cargo
  67
- Noise Emission Control System
  68
Emission Control Systems
68
Periodic Maintenance Chart
69
Maintenance
69
- Maintenance Chart Key
  70
- Lubrication Guide
  73
- Oil Recommendations
  74
- Oil Level
  75
- Engine Oil
  76
- Oil and Filter Change
  76
- Oil Pump Priming
  79
- Transmission Oil
  80
- Transmission Oil Change
  81
- Fluid Level
  82
- Fluid Change
  83
- Cooling System
  84
- Radiator Coolant
  85
- Brake Fluid
  86
- Foot Brake
  88
- Brake Inspections
  89
- Toe Alignment
  90
- Handlebar Adjustment
  91
- Steering Assembly
  91
- Side Panel Removal
  92
- Throttle Cable Freeplay
  93
- Tire Tread Depth
  94
- Wheel Nut Torque Specifications
  94
- Air Filter
  96
- High Beam Adjustment
  98
- Spark Plug Recommendations
  102
- Spark Plugs
  102
- Spark Plug Inspection
  102
- Vehicle Immersion
  104
- Spark Arrestor
  106
- Pvt System
  108
- Pvt Drying
  109
- Recoil Housing
  110
- Battery Removal
  112
- Battery Installation
  113
- Battery Storage
  114
- Cleaning and Storage
  117
- Polishing the Vehicle
  118
- Storage Tips
  120
- Transporting the Vehicle
  123
- Towing a Disabled Vehicle
  123

Polaris 2009 Sportsman X2 500 EFI Owner's Manual (136 pages)

Polaris 2006 ATV Owner's Manual

Brand: Polaris | Category: Offroad Vehicle | Size: 9.86 MB

Table of Contents
6
Vehicle Identification Numbers
8
Safety
9
- Safety Decals and Locations
  10
- Know Your Vehicle
  15
- Safety Training
  15
- Age Restrictions
  15
- Safe Riding Gear
  16
- Equipment Modifications
  21
Controls
39
- Throttle Lever
  40
- Light Switches
  41
- Brake Lever
  41
- Master Cylinder
  42
- Parking Brake
  43
- Setting the Parking Brake
  43
- Auxiliary Brake
  44
- Fuel Tank
  45
- Fuel Filter
  45
Features
46
- Engaging Front Gearcase
  47
- Passenger Seat
  47
- Seat Conversion
  47
- Instrument Cluster
  49
- Rider Information Center
  50
- Fuel Safety
  55
Operation
55
- Break-In Period
  56
- Pre-Ride Inspection
  57
- Starting the Engine
  58
- Cold Weather Operation
  58
- Driving Procedures
  59
- Making Turns
  60
- Driving with a Passenger
  61
- Driving on Slippery Surfaces
  63
- Driving Uphill
  64
- Driving on a Hillside
  65
- Driving Downhill
  66
- Turning Around on a Hill
  67
- Driving through Water
  69
- Driving in Reverse
  71
- Driving over Obstacles
  72
- Parking on an Incline
  72
- Hauling Cargo
  73
- Load Distribution
  74
- Dumping Cargo
  75
- Noise Emission Control System
  76
- Crankcase Emission Control System
  76
- Exhaust Emission Control System
  76
Emission Control Systems
76
Maintenance
77
- Periodic Maintenance Chart
  78
- Maintenance Chart Key
  78
- Lubrication Guide
  82
- Premium 4 Synthetic Lubricant
  83
- Oil Level
  84
- Oil and Filter Change
  85
- Oil Change
  86
- Oil Pump Priming
  87
- Transmission Oil
  88
- Front Gearcase Oil
  90
- Oil Check
  90
- Engine Cooling System
  91
- Radiator Coolant Level
  91
- Coolant Level
  92
- Cooling System Operation
  92
- Toe Alignment
  95
- Steering Assembly
  95
- Side Panel Removal
  96
- Footwell Removal
  96
- Wheel Removal
  97
- Front Wheel Hub Tightening
  97
- Wheel Installation
  98
- Wheel Nut Torque Specifications
  98
- Filter Systems
  99
- Air Filter Service
  99
- Headlight Lamp Replacement
  100
- High Beam Adjustment
  101
- Low Beam Adjustment
  101
- Headlight Housing Replacement
  102
- Spark Plugs
  104
- Vehicle Immersion
  105
- Spark Arrestor
  106
- Pvt System
  107
- Low Range
  107
- High Range
  107
- Pvt Drying
  108
- Battery Removal
  110
- Battery Installation
  110
- Battery Storage
  111
- Cleaning and Storage
  113
- Storage Tips
  114
- Breather Filter
  114
- Transporting the Atv
  117
- Camber and Caster
  118
- Rear Spring
  118

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General Information Chapter 1 1

Maintenance Chapter 2 Maintenance 2

Chapter 3 Engine

Fuel Injection Chapter 4 Fuel Injection

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Final Drive Chapter 7 Final Drive

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