PIAGGIO Liberty 50 Catalyzed Manuals

Manuals and User Guides for PIAGGIO Liberty 50 Catalyzed. We have 2 PIAGGIO Liberty 50 Catalyzed manuals available for free PDF download: Workshop Manual

PIAGGIO Liberty 50 Catalyzed Workshop Manual (173 pages)

Brand: PIAGGIO | Category: Scooter | Size: 48 MB

Index of Topics
5
Characteristics
7
Safety Rules
8
Vehicle Identification
8
Frame/Engine Prefix
9
Dimensions and Mass
9
Weight and Dimensions
9
Engine
9
Transmission
10
Capacities
10
Electrical Components
10
Frame and Suspensions
10
Brakes
11
Wheels and Types
11
Secondary Air
11
Dellorto Carburettor
12
Connection Piston and Cylinder
13
Piston Rings
14
Uprating Table
14
End Play between Driving Shaft and Connecting Rod
15
Slot Packing System
15
Packing System
16
Table of Recommended Products
16
Tooling
17
Tools
18
Maintenance
21
Maintenance Chart
22
At 1000 Km or 4 Months
22
At 5000 Km or 12 Months, 25000 Km, 35000 Km and 55000 Km
22
At 10000 Km or 24 Months and 50000 Km
22
At 15000 Km and 45000 Km
23
At 20000 Km and 40000 Km
23
At 30000 Km
24
At 60000 Km
25
Carburettor
26
Chacking the Spark Advance
26
Spark Plug
27
Hub Oil
28
Check
28
Replacement
29
Air Filter
29
Checking the Ignition Timing
30
Mixer Timing
30
Level Check
31
Top-Up
31
Headlight Adjustment
32
CO Check
33
Troubleshooting
35
Poor Performance
36
Rear Wheel Spins at Idle
36
Rear Wheel
36
Starting Difficulties
37
Excessive Oil Consumption/Exhaust Smoke
37
Engine Tends to Cup out at Full Throttle
38
Engine Tends to Cut-Off at Idle
38
High Fuel Consumption
38
Increased Exhaust Noise
38
Looseness of Rubber Union of Secondary Air Tube to Silencer
39
Clutch Defective
39
Braking System Failure
39
Brakes Overheating
40
Battery
40
Steering and Suspensions
40
Steering Stiff
41
Excessive Steering Play
41
Noisy Suspension
41
Oil Leaking from Suspension
41
Electrical System
43
Legend
44
Colour Coding for Electrical Wires
45
Conceptual Diagrams
46
Ignition
46
Lights
47
Battery Recharge and Starting
47
Battery Recharge and Starting Section
48
Safety Switches
48
Start Permissive Buttons and Level Indicators
49
Turn Signal Lights
49
Turn Indicators and Horn
50
Checks and Inspections
50
Pick-Up Test
51
Stator Winding Check
51
Ignition Circuit
52
Stator Check
52
Voltage Regulator Check
53
Burning out of Bulbs
53
Lights and Starting Device Failure
53
Battery Fails to Charge
54
Turn Indicators Fail to Operate
56
Sealed Battery
56
Recharging the Battery Following Open-Circuit Storage
57
Dry-Charge Battery
58
Checking the Electrolyte Level
58
Checking the Battery Charge
58
Cleaning the Battery
59
Connectors
60
Dashboard
60
Instrument Panel
60
Engine from Vehicle
61
Exhaust Assy. Removal
62
Removal of the Engine from the Vehicle
62
Removing the Engine/Connecting Arm Pivot Pin
62
Removing the Engine/Shock Absorber Pivot Pin
63
Disassembling Engine from Frame
63
Transmission Cover
66
Kickstart
66
Removing the Driven Pulley
67
Inspecting the Clutch Drum
68
Removing the Clutch
68
Inspecting the Clutch
69
Pin Retaining Collar
69
Removing the Driven Half-Pulley Bearing
70
Inspecting the Driven Fixed Half-Pulley
71
Inspecting the Driven Sliding Half-Pulley
71
Refitting the Driven Half-Pulley Bearing
72
Inspecting the Clutch Spring
72
Refitting the Clutch
73
Refitting the Driven Pulley
73
Drive-Belt
74
Removing the Driving Pulley
74
Mixer Gears and Belt
74
Inspecting the Rollers Case
75
Refitting the Driving Pulley
76
Removing the Hub Cover
77
Removing the Wheel Axle Bearings
77
Removing the Driven Pulley Shaft Bearing
78
Inspecting the Hub Shaft
79
Inspecting the Hub Cover
79
Refitting the Driven Pulley Shaft Bearing
80
Refitting the Wheel Axle Bearing
80
Refitting the Hub Bearings
81
Refitting the Ub Cover
81
Flywheel Cover
82
Cooling Hood
82
Cooling Fan
83
Removing the Stator
83
Refitting the Stator
83
Removing the Starter Motor
83
Removing the Flywheel Magneto
84
Inspecting the Flywheel Components
84
Refitting the Flywheel Magneto
85
Refitting the Starter Motor
85
Removing the Intake Manifold
85
Removing the Cylinder Head
86
Removing the Cylinder-Piston Assy
86
Inspecting the Small End
87
Inspecting the Wrist Pin
87
Inspecting the Piston
87
Inspecting the Cylinder
88
Inspecting the Piston Rings
89
Removing the Piston
89
Inspecting the Timing System Components
90
Splitting the Crankcase Halves
91
Removing the Crankshaft
91
Removing the Crankshaft Bearings
91
Refitting the Crankshaft Bearings
92
Inspecting the Crankshaft Alignment
92
Refitting the Crankshaft
93
Refitting the Crankcase Halves
94
Lubrication
95
Crankshaft Oil Seals
95
Refitting
95
Oil Pump
96
Removal
96
Fuel Supply
97
Suspensions
99
Front Wheel Hub Overhaul
100
Ball Bearings to Hub
100
Disassembling the Handlebar
101
Front Fork
102
Overhaul
102
O-Ring Renewal and Rod Disassembly
102
Steering Column
102
Lower and Upper Bearing Races to Frame
103
Steering Bearing
103
Steering Collar
104
Steering Bearing Upper Race
104
Lower and Upper Races from Frame
104
Upper Bearing Washer and Race
105
Removing the Rear Wheel
106
Refitting the Rear Wheel
106
Shock Absorbers
106
Centre-Stand
107
Expelling Stand Pivot Pin from Bracket
107
Assembly and Staking of Stand Pivot Pin to Bracket
107
Changing the Complete Stand
108
Braking System
109
Rear Brake Calliper
110
Front Brake Calliper
111
Front Brake Disc
112
Disc Inspection
113
Front Brake Pads
113
Fill
114
Front
114
Front Brake Pump
116
Chassis
119
Bodywork
120
Taking Apart Approached Cover Motor
120
Seat
120
Side Fairings
120
Rear Rack
121
Driving Mirrors
121
Rear Handlebar Cover
122
Front Handlebar Cover
123
Headlight Assy
123
Frame Central Cover
124
Legshield
125
Knee-Guard
125
Removing the Ignition Key-Switch When on
126
Taillight Assy
127
Footrest
127
License Plate Holder
127
Rear Mudguard
128
Helmet Bay
129
Spoiler
129
Fuel Tank
129
Front Mudguard
130
Top-Case
131
Disassembling the Inner Shiels Fairing (Glove Box Assy)
131
Pre-Delivery
133
Aesthetic Inspection
134
Tightening Torques Inspection
134
Levels Check
135
Road Test
135
Static Test
136
Functional Inspection
136
Time
139
Engine View
140
Crankshaft View
141
Driving Shaft
141
Cylinder Assy
142
Piston Cylinder
142
Cylinder Head Assy
142
Head
143
Driven Pulley
143
Driven Pulley-Clutch
144
Oil Pump View
145
Driving Pulley
145
Transmission Cover View
146
Flywheel Magneto
146
Carburator View
148
Exhaust Pipe
148
Muffler
149
Air Cleaner
149
Centre-Stand View
150
Stand
151
Legshield Spoiler
151
Muffler-Glove Compartment
151
Rear Cover
152
Central Cover
153
Helmet Compartment
154
Oil Tank
155
Rear Shock Absorber
156
Steering Column Bearings
156
Steering Fifth Wheels
156
Handlebar Covers
157
Odometer-Handlebar Covers
157
Handlebar Components
158
Swinging Arm
159
Saddle
159
Turn Signal Lights View
160
Rear Red Lamp
160
Lamp Cluster
161
Front Wheel
162
Rear Wheel View
163
Electric Start
163
Electric Devices
164
Electrical Devices
165
Transmissions
167
Front Brake Caliper
168
Brake Lever
168
Front Mudguard View
169
Rear Mudguard View
169
Steering
170
Helmet Carrier
171
Rear Wheel Axle
171
Secondary Air Box
172

PIAGGIO Liberty 50 Catalyzed Workshop Manual (166 pages)

Brand: PIAGGIO | Category: Scooter | Size: 6 MB

Workshop Manual
2
Index of Topics
5
Safety Rules
7
Maintenance Rules
7
Vehicle Identification
8
Frame and Suspension
9
Wheels and Tyres
10
Secondary Air
10
Piston Rings
12
Sealing Ring
12
Maintenance
22
Maintenance Chart
23
Every 2 Years
23
Checking the Spark Advance
26
Spark Plug
26
Air Filter
28
Checking the Ignition Timing
29
Braking System
29
Level Check
30
Headlight Adjustment
31
Troubleshooting
33
Poor Performance
34
Rear Wheel Spins at Idle
34
High Fuel Consumption
36
Clutch Brakes
36
Brakes Overheating
37
Noisy Suspension
38
Electrical System
39
Turn Signal Lights
46
Checks and Inspections
46
Ignition Circuit
48
Stator Check
48
Instrument Panel
55
Index of Topics
56
Automatic Transmission
60
Removing the Driven Pulley Shaft Bearing
61
Removing the Driven Pulley
62
Inspecting the Clutch Drum
62
Removing the Clutch
62
Refitting the Driven Pulley
67
Removing the Driving Pulley
68
Flywheel Cover
75
Cooling Fan
75
Removing the Stator
76
Removing the Starter Motor
76
Removing the Intake Manifold
78
Removing the Cylinder Head
78
Inspecting the Small End
79
Inspecting the Piston
80
Removing the Piston
81
Crankcase - Crankshaft
83
Removing the Crankshaft
84
Crankshaft Oil Seals
87
Fuel Supply
89
Index of Topics
91
Front Wheel Hub Overhaul
92
Front Fork
93
Steering Column
93
Steering Bearing
93
Removing the Rear Wheel
95
Refitting the Rear Wheel
95
Shock Absorbers
95
Centre-Stand
96
Rear Brake Calliper
98
Front Brake Disc
100
Disc Inspection
101
Front Brake Pads
101
Recommended Products
102
Rear Rack
107
Rear Mudguard
114
Front Mudguard
116
Index of Topics
118
Static Test
121
Functional Inspection
121
Cylinder Assy
126
Cylinder Head Assy
127
Driven Pulley
128
Oil Pump
129
Driving Pulley
130
Transmission Cover
131
Flywheel Magneto
132
Exhaust Pipe
134
Air Cleaner
135
Rear Cover
138
Underseat Compartment
140
Helmet Compartment
140
Oil Reservoir
142
Rear Shock Absorber
143
Handlebar Covers
145
Swinging Arm
147
Turn Signal Lights
149
Front Wheel
151
Electric Starter
153
Electric Devices
154
Electrical Devices
154
Brake Callipers
158
Front Brake Caliper
159
Rear Mudguard
160
Rear Wheel Axle
162

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