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PIAGGIO Manuals
Scooter
Liberty 50 Catalyzed
Workshop manual
PIAGGIO Liberty 50 Catalyzed Workshop Manual
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Also See for Liberty 50 Catalyzed
:
Workshop manual
(166 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Index of Topics
Characteristics
Safety Rules
Vehicle Identification
Frame/Engine Prefix
Dimensions and Mass
Weight and Dimensions
Engine
Transmission
Capacities
Electrical Components
Frame and Suspensions
Brakes
Wheels and Types
Secondary Air
Dellorto Carburettor
Connection Piston and Cylinder
Piston Rings
Uprating Table
End Play between Driving Shaft and Connecting Rod
Slot Packing System
Packing System
Table of Recommended Products
Tooling
Tools
Maintenance
Maintenance Chart
At 1000 Km or 4 Months
At 5000 Km or 12 Months, 25000 Km, 35000 Km and 55000 Km
At 10000 Km or 24 Months and 50000 Km
At 15000 Km and 45000 Km
At 20000 Km and 40000 Km
At 30000 Km
At 60000 Km
Carburettor
Chacking the Spark Advance
Spark Plug
Hub Oil
Check
Replacement
Air Filter
Checking the Ignition Timing
Mixer Timing
Level Check
Top-Up
Headlight Adjustment
CO Check
Troubleshooting
Poor Performance
Rear Wheel Spins at Idle
Rear Wheel
Starting Difficulties
Excessive Oil Consumption/Exhaust Smoke
Engine Tends to Cup out at Full Throttle
Engine Tends to Cut-Off at Idle
High Fuel Consumption
Increased Exhaust Noise
Looseness of Rubber Union of Secondary Air Tube to Silencer
Clutch Defective
Braking System Failure
Brakes Overheating
Battery
Steering and Suspensions
Steering Stiff
Excessive Steering Play
Noisy Suspension
Oil Leaking from Suspension
Electrical System
Legend
Colour Coding for Electrical Wires
Conceptual Diagrams
Ignition
Lights
Battery Recharge and Starting
Battery Recharge and Starting Section
Safety Switches
Start Permissive Buttons and Level Indicators
Turn Signal Lights
Turn Indicators and Horn
Checks and Inspections
Pick-Up Test
Stator Winding Check
Ignition Circuit
Stator Check
Voltage Regulator Check
Burning out of Bulbs
Lights and Starting Device Failure
Battery Fails to Charge
Turn Indicators Fail to Operate
Sealed Battery
Recharging the Battery Following Open-Circuit Storage
Dry-Charge Battery
Checking the Electrolyte Level
Checking the Battery Charge
Cleaning the Battery
Connectors
Dashboard
Instrument Panel
Engine from Vehicle
Exhaust Assy. Removal
Removal of the Engine from the Vehicle
Removing the Engine/Connecting Arm Pivot Pin
Removing the Engine/Shock Absorber Pivot Pin
Disassembling Engine from Frame
Transmission Cover
Kickstart
Removing the Driven Pulley
Inspecting the Clutch Drum
Removing the Clutch
Inspecting the Clutch
Pin Retaining Collar
Removing the Driven Half-Pulley Bearing
Inspecting the Driven Fixed Half-Pulley
Inspecting the Driven Sliding Half-Pulley
Refitting the Driven Half-Pulley Bearing
Inspecting the Clutch Spring
Refitting the Clutch
Refitting the Driven Pulley
Drive-Belt
Removing the Driving Pulley
Mixer Gears and Belt
Inspecting the Rollers Case
Refitting the Driving Pulley
Removing the Hub Cover
Removing the Wheel Axle Bearings
Removing the Driven Pulley Shaft Bearing
Inspecting the Hub Shaft
Inspecting the Hub Cover
Refitting the Driven Pulley Shaft Bearing
Refitting the Wheel Axle Bearing
Refitting the Hub Bearings
Refitting the Ub Cover
Flywheel Cover
Cooling Hood
Cooling Fan
Removing the Stator
Refitting the Stator
Removing the Starter Motor
Removing the Flywheel Magneto
Inspecting the Flywheel Components
Refitting the Flywheel Magneto
Refitting the Starter Motor
Removing the Intake Manifold
Removing the Cylinder Head
Removing the Cylinder-Piston Assy
Inspecting the Small End
Inspecting the Wrist Pin
Inspecting the Piston
Inspecting the Cylinder
Inspecting the Piston Rings
Removing the Piston
Inspecting the Timing System Components
Splitting the Crankcase Halves
Removing the Crankshaft
Removing the Crankshaft Bearings
Refitting the Crankshaft Bearings
Inspecting the Crankshaft Alignment
Refitting the Crankshaft
Refitting the Crankcase Halves
Lubrication
Crankshaft Oil Seals
Refitting
Oil Pump
Removal
Fuel Supply
Suspensions
Front Wheel Hub Overhaul
Ball Bearings to Hub
Disassembling the Handlebar
Front Fork
Overhaul
O-Ring Renewal and Rod Disassembly
Steering Column
Lower and Upper Bearing Races to Frame
Steering Bearing
Steering Collar
Steering Bearing Upper Race
Lower and Upper Races from Frame
Upper Bearing Washer and Race
Removing the Rear Wheel
Refitting the Rear Wheel
Shock Absorbers
Centre-Stand
Expelling Stand Pivot Pin from Bracket
Assembly and Staking of Stand Pivot Pin to Bracket
Changing the Complete Stand
Braking System
Rear Brake Calliper
Front Brake Calliper
Front Brake Disc
Disc Inspection
Front Brake Pads
Fill
Front
Front Brake Pump
Chassis
Bodywork
Taking Apart Approached Cover Motor
Seat
Side Fairings
Rear Rack
Driving Mirrors
Rear Handlebar Cover
Front Handlebar Cover
Headlight Assy
Frame Central Cover
Legshield
Knee-Guard
Removing the Ignition Key-Switch When on
Taillight Assy
Footrest
License Plate Holder
Rear Mudguard
Helmet Bay
Spoiler
Fuel Tank
Front Mudguard
Top-Case
Disassembling the Inner Shiels Fairing (Glove Box Assy)
Pre-Delivery
Aesthetic Inspection
Tightening Torques Inspection
Levels Check
Road Test
Static Test
Functional Inspection
Time
Engine View
Crankshaft View
Driving Shaft
Cylinder Assy
Piston Cylinder
Cylinder Head Assy
Head
Driven Pulley
Driven Pulley-Clutch
Oil Pump View
Driving Pulley
Transmission Cover View
Flywheel Magneto
Carburator View
Exhaust Pipe
Muffler
Air Cleaner
Centre-Stand View
Stand
Legshield Spoiler
Muffler-Glove Compartment
Rear Cover
Central Cover
Helmet Compartment
Oil Tank
Rear Shock Absorber
Steering Column Bearings
Steering Fifth Wheels
Handlebar Covers
Odometer-Handlebar Covers
Handlebar Components
Swinging Arm
Saddle
Turn Signal Lights View
Rear Red Lamp
Lamp Cluster
Front Wheel
Rear Wheel View
Electric Start
Electric Devices
Electrical Devices
Transmissions
Front Brake Caliper
Brake Lever
Front Mudguard View
Rear Mudguard View
Steering
Helmet Carrier
Rear Wheel Axle
Secondary Air Box
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