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SK79647-02
PG Drives Technology SK79647-02 Manuals
Manuals and User Guides for PG Drives Technology SK79647-02. We have
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PG Drives Technology SK79647-02 manual available for free PDF download: Technical Manual
PG Drives Technology SK79647-02 Technical Manual (84 pages)
SIGMADRIVE AC PUMP
Brand:
PG Drives Technology
| Category:
Water Pump
| Size: 2 MB
Table of Contents
Table of Contents
3
About this Manual
6
Icons
6
Chapter 1 - Installation
7
Introduction
9
Guidelines for Working on Electric Pump Applications
9
Precautions for Working on Electric Pumps
9
Uncontrolled Operation
9
High Current Arcs
9
Lead Acid Batteries
9
Precautions for Use
9
Frame Dimensions
10
Small Frame
10
Medium Frame
11
Large Frame
12
Mounting
13
Cable Routing
13
Wiring Guidance
14
Battery and Motor Connections
15
Tightening Torque for Battery and Motor Connections
15
Battery and Motor Wire Size and Type Selection
16
Battery and Motor Connection Crimps and Tooling
16
Control Connections
16
Control Connection Wiring
16
Control Connections Crimps and Tooling
17
Connections
17
Battery Connection
17
Power Fuse
17
Line Contactor & Pre-Charge Resistor
17
Discharge Resistor
17
6.1.4 Emergency Disconnect Switch
17
Motor Connections
18
Control Connections
18
Connector 'A' - Pump Interface (16-Way)
18
Pin 1 - Pump Potentiometer Switch 1
18
Pin 2 - Pump Switch 2
18
Pin 3 - Pump Switch 3
18
Pin 4 - Pump Switch 4
18
Pin 5 - Pump Switch 5
19
Pin 6 - Power Steer Trigger
19
Pin 7 - Pump Inhibit
19
Pin 8 - Potentiometer
19
Pin 9 - Potentiometer
19
Pin 10 - Keyswitch
20
Pin 11 - Contactor Coil Supply
20
Pin 12 - Line Contactor
20
Pin 13 - Power Steer Contactor
20
Pin 14 - Remote LED
20
Pin 15 - +12V Supply
20
Pin 16 - +5V Potentiometer Supply
20
Connector 'B' - Communications (8-Way)
20
Pin 1 - Not Used
20
Pin 2 - Not Used
20
Pin 4 - Flash Programmer I/O
21
Pin 5 - CAN L
21
Pin 6 - CAN H
21
Pin 7 - +12V Supply
21
Pin 8 - 0V
21
Connector 'C' - Motor Feedback (6-Way)
21
Pin 1 - Encoder Speed (A)
21
Pin 2 - Encoder Direction (B)
21
Pin 3 - Not Used
21
Pin 4 - Motor Thermistor
21
Pin 6 - 0V
22
Electromagnetic Compatibility (E.M.C.)
22
Emissions
22
Power Cables
22
Signal Cables
22
Controller
22
Chapter 2 - Adjustments
23
Adjustments
25
Acceleration - (Accel)
26
Deceleration - (Decel)
26
Creep Speed - (Creep)
26
Speed 1 (Pot. Maximum) - (Potmax1)
26
Speed 2 - (Pspeed2)
26
Speed 3 - (Pspeed3)
26
Speed 4 - (Pspeed4)
26
Speed 5 - (Pspeed5)
27
Speed 6 (Power Steer) - (Psteer6)
27
Not Used
27
Acceleration / Deceleration Speed 6 - (Paccel 6)
27
Maximum Current - (Maxcurr)
28
Battery Voltage - (Battv)
28
Power Steer Delay (Speed 6) - (Pstrdly)
28
Not Used
28
Accelerator 0% Voltage - (Accmin)
28
Accelerator 100% Voltage - (Accmax)
28
Not Used
29
BDI Reset Level - (Bdireset)
29
BDI Empty Level - (Bdiempty)
29
BDI Warning Level - (Bdiwarn)
29
BDI Cut-Out Level - (Bdicut)
29
Not Used
30
Chapter 3 - Diagnostics
31
Error Detection
33
Error Codes
34
Status
36
Further Status Information
37
Test
38
Chapter 4 - Controller Set-Up
39
Controller Set-Up
41
Accelerator Characteristic - (Lin/Curv)
42
Not Used
42
Power Steer Input - (Sp6Lo/Hi)
42
Pump Inhibit Input - (Hiblo/Hi)
42
Pump Power-Up - (Nchk/Chk)
42
Pot. & Switch - (Nosw/Sw)
43
Not Used
43
Display Error Indication - (Of/M/M&W)
43
Display Status Field - (Of/D/V/K)
43
Not Used
44
Motor Temperature Sensor Type - (Mtemptyp)
44
Analogue Inputs Set-Up - (Accel 8/9)
44
CAN Node Number - (CAN Node)
44
Shared Line Contactor - (Sharelc)
45
Last Sharing Node - (Lstnode)
45
Chapter 5 - Motor Set-Up
47
Motor Set-Up
49
Motor Temperature Cutback - (Tempstrt)
50
Not Used
50
Number of Teeth - (Spdteeth)
50
Number of Motor Poles - (Spdpoles)
50
Motor Driving Set-Up Explained
50
Motor Speed Minimum - (Spdmin)
51
Motor Speed Boost - (Spdboost)
51
Motor Speed Base (Rated) - (Spdbase)
51
Motor Speed Maximum - (Spdmax)
51
Minimum Voltage - (Vmin)
52
Drive Voltage Minimum - (D Vmin)
52
Drive Voltage Boost - (D Vboost)
52
Drive Voltage Base (Rated) - (D Vbase)
52
Drive Voltage Maximum - (D Vmax)
52
Drive Slip Minimum - (D Smin)
52
Drive Slip Boost - (D Sboost)
52
Drive Slip Base - (D Sbase)
52
Drive Slip Maximum - (D Smax)
52
Motor Braking Set-Up Explained
53
Braking Voltage Minimum - (B Vmin)
53
Braking Voltage Boost - (B Vboost)
53
Braking Voltage Base - (B Vbase)
53
Braking Voltage Maximum - (B Vmax)
53
Braking Slip Minimum - (B Smin)
54
Braking Slip Boost - (B Sboost)
54
Braking Slip Base (Rated) - (B Sbase)
54
Braking Slip Maximum - (B Smax)
54
Not Used
54
Proportional Gain for Voltage Change
54
Proportional Gain for Outer Speed Loop
55
Proportional Gain for Inner Torque Loop
55
Ramp Delay for Inner Torque Loop - (Ramp Trq)
55
Not Used
55
Timed Current Limit Explained
55
Current Threshold - (Currth)
55
Lower Maximum Current - (Imaxlow)
56
Threshold Timer - (Ithtime)
56
Not Used
56
Chapter 6 - Motor Set-Up Example
57
Example Set-Up Procedure
59
Drive Speed Set-Up
59
Drive Voltage Set-Up
60
Drive Slip Set-Up
60
Motor Set-Up - Braking
61
Fine-Tuning Drive
62
Additional Torque
62
The Results after Fine-Tuning
63
Final Checks
64
Chapter 7 - Hand-Held Programmer
65
Introduction
67
Interface Switch
67
Connection
68
CAN Node Set-Up
68
Using the Programmer
68
Programmer Map
69
Programming, Diagnostic and Test Options
69
Adjustments
69
4.1.2 Status
69
Controller Set-Up
69
4.1.4 Motor Set-Up
69
4.1.5 Test
69
4.1.6 about
70
Diagnostics
70
Software Upgrades
70
Chapter 8 - Calibration
71
Calibration
73
Load Defaults - (Loaddefs)
73
1.7 Offset and Gain Settings
73
Chapter 9 - Sigmagauge
75
Introduction
77
General Information
77
Membrane Buttons
77
Battery Discharge Indicator
77
Fault Indication Field
77
General Indication Field
77
Hours Counter
77
Information Field
77
Connection
78
Mounting
78
Configuring the Sigmagauge
79
Chapter 10 - Technical Specifications
81
Electrical
83
Voltage Specifications
83
Current Specifications
83
Environmental
83
Mechanical
84
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