PG Drives Technology S120A Manuals

Manuals and User Guides for PG Drives Technology S120A. We have 1 PG Drives Technology S120A manual available for free PDF download: Technical Manual

PG Drives Technology S120A Technical Manual

PG Drives Technology S120A Technical Manual (107 pages)

S-DRIVE CONTROLLER FAMILY

Brand: PG Drives Technology | Category: Controller | Size: 3 MB

Table of Contents

Table of Contents
3
About this Manual
8
Chapter 1 - Operation

9
- Introduction
  11
- General
  11
- Handling
  11
- Controls
  11
- On/Off Switch
  11
- Status Indicator
  11
- Throttle
  11
- Wig-Wag Throttle
  12
- Single-Ended Throttle
  12
- Unipolar Throttle
  12
- Reverse Switch
  12
- Speed Limiting Potentiometer
  12
- Slow/Fast Switch
  12
- Audible Alarm
  12
- Getting Ready to Drive
  12
- Tips for Using Your Controller
  13
- Driving - General
  13
- Driving Technique
  13
- Hazards
  13
- Safety Checks
  14
- Daily Checks
  14
- Weekly Checks
  14
- Servicing
  14
- Status Indication
  14
- Single Lamp and LED Status Indicators
  15
- Status Indicator Steady
  15
- Status Indicator Flashes Slowly
  15
- Status Indicator Blinks on Every 5 Seconds
  15
- Status Indicator Flashes Rapidly
  15
- (Even with Throttle Released)
  15
- Trucharge Indicator
  15
- Trucharge Indicator Steady
  15
- Trucharge Indicator Flashing Slowly
  15
- Trucharge Indicator Stepping up
  16
- Trucharge Indicator Blinks on Every 3.5 Secs
  16
- Trucharge Indicator Flashing Rapidly
  16
- Self-Help Guide
  16
- Slow or Sluggish Movement
  17
- Battery Gauge
  17
- How to Read a Single Bulb (or LED) Battery Gauge
  18
- How to Read a Trucharge Battery Gauge
  18
- Pushing Your Scooter
  18
- Programming
  18
- Warranty
  19
- Servicing
  19
Chapter 2 - Installation

20
- Documentation
  22
- S-Drive Operation
  22
- Dimensions
  22
- S45A, S70A and S90A Controllers
  22
- S120A and S140A Controllers
  23
- S200A Controller
  24
- Program Settings
  24
- Soft-Stop
  25
- Other Information
  25
- Immobilizing the Scooter
  25
- Prevention of Unauthorized Use
  25
- Charger Interlock
  25
- Connections
  26
- General
  26
- Wiring Configuration S45A, S70A & S90A
  27
- Wiring Configuration S120A & 140A
  27
- Wiring Configuration S200A
  28
- Connectors & Connector Kits
  28
- Motor and Battery
  29
- S45A, S70A & S90A
  29
- S120A & S140A
  29
- S200A
  29
- Brake Connector
  29
- Tiller Interface Connector
  30
- Charger/Programming Connector
  30
- Crimping
  30
- Brake, Tiller Interface & Charger/Programming Connectors
  30
- Motor and Battery Connectors
  30
- Wire Gauge and Types
  31
- Battery Connection
  31
- Motor Connection
  31
- Solenoid Brake Connection
  32
- Tiller Interface
  32
- Throttle Potentiometer Configuration
  33
- Speed Limiting Potentiometer Config
  33
- ISO-Test Resistor Configuration
  34
- On/Off Switch
  34
- Status Indicator
  34
- Status Indicator Diagnostic Setting
  35
- Slow/Fast Switch
  36
- Reverse Switch
  36
- Audible Alarm
  36
- Brake Light
  37
- Volts
  37
- Inhibit 2
  38
- Inhibit 2 Mode
  38
- Inhibit 2 Speed
  39
- Inhibit 2 Operation
  39
- Inhibit 3
  39
- Inhibit 3 Mode
  40
- Inhibit 3 Speed
  40
- Inhibit 3 Operation
  40
- Auxiliary Output
  41
- Drive Motors
  41
- Gradient Performance
  42
- Freewheeling
  42
- Charger/Programming Connections (Off-Board & On-Board)
  43
- Inhibit 1
  43
- Inhibit Mode
  44
- Inhibit 1 Speed
  44
- Inhibit 1 Operation
  44
- Batteries
  45
- Mounting
  45
- Mounting of the S-Drive
  45
- S45A, S70A & S90A
  45
- S120A + S140A
  45
- S200A
  46
- Orientation
  46
- Position
  46
- Cables
  46
- Mounting the S-Drive + S-Cover System
  47
- S45, S70A & S90A + S-Cover
  47
- S120A & S140A + S-Cover
  48
- S200A + S-Cover
  48
- Orientation
  48
- Position
  49
- Cables
  49
- Production Tests
  49
- Mounting
  49
- Cables and Connectors
  49
- Preset Settings
  49
- Operational Test
  49
- Test Drive
  50
- Soft-Stop Test
  50
- Electromagnetic Compatibility (E.M.C.)
  50
- Emissions
  50
- Motor Suppression
  50
- Cables
  50
- Immunity
  51
- Electro-Static Discharge (E.S.D.)
  51
- Battery Gauge
  51
Chapter 3 - Programming

52
- Introduction
  54
- Sp1A Programmer
  54
- PC Programmer
  54
- Parameters
  54
- Safety Fences
  55
- Speed Parameters
  56
- Forward Acceleration
  56
- Forward Deceleration
  56
- Reverse Acceleration
  56
- Reverse Deceleration
  56
- Max Forward Speed
  57
- Min Forward Speed
  57
- Max Reverse Speed
  57
- Min Reverse Speed
  58
- Speed Limit Pot. Enabled
  58
- Operation Parameters
  58
- Throttle Invert
  58
- Sleep Timer
  58
- Throttle Parameters
  59
- Throttle Type
  59
- Throttle Deadband
  59
- Throttle Gain
  59
- Throttle Operated at Power-Up
  59
- Throttle Reference Test
  60
- ISO Tests Resistor
  60
- Battery Parameters
  60
- Low Battery Flash Level
  60
- Cable Resistance
  60
- Calibration Factor
  60
- Low Battery Alarm
  60
- Low Battery Alarm Tone
  61
- Trucharge Reset Level
  61
- Inhibit Parameters
  61
- Inhibit 1 Mode, Inhibit 1 Speed, Inhibit 1 Latch
  61
- Inhibit 2 Mode, Inhibit 2 Speed, Inhibit 2 Latch
  61
- Inhibit 3 Mode, Inhibit 3 Speed, Inhibit 3 Latch
  61
- Aux Output Mode
  61
- General Parameters
  62
- Soft-Stop
  62
- Brake Time
  62
- Output Voltage
  62
- Status Output Type
  62
- Diagnostic Flash Sequence
  62
- Reverse Alarm
  63
- Reverse Alarm Tone
  63
- Pulse Reverse Alarm
  63
- Diagnostic Alarm
  64
- Diagnostic Alarm Tone
  64
- Brake Disconnected Alarm
  64
- Brake Disconnected Alarm Tone
  64
- Brake Fault Detect
  64
- Brake Light
  64
- Push too Fast Threshold
  65
- Push too Fast Timeout
  65
- Freewheel Enable
  65
- Inhibit 2 Horn Input Enable
  65
- Inhibit 2 Horn Input Enable Tone
  66
- Motor Parameters
  66
- Current Limit
  66
- Boost Drive Current and Boost Drive Time
  66
- Current Foldback Threshold, Current Foldback Time, Current Foldback Level, Motor Cooling Time
  66
- Current Foldback Temp
  67
- Motor Compensation
  67
- Motor Stall Timeout
  68
- Braking Current
  68
- Timed Foldback Braking Current
  68
- Timed Foldback Speed
  68
- Enhanced Motor Compensation (Up)
  69
  - Enhanced Motor Compensation (Down)
    69
  - Enhanced Motor Comp (Up) Gain
    69
- Memory Functions
  69
- Read System Log
  69
- Clear System Log
  69
- Read Timer
  69
- Clear Timer
  69
Chapter 4 - Tiller Module

70
- Introduction
  72
- Surface Variant
  72
- Inset Variant
  73
- Dimensions
  73
- Surface Variant
  73
- Inset Variant
  74
- Mounting
  74
- Handling
  74
- Surface Variant
  74
- Fixing
  74
- Sealing
  75
- Inset Variant
  75
- Fixing
  75
- Sealing
  76
- Wiring
  76
- Wire Gauge
  76
- Connectors
  76
- Surface Mount Variant
  76
- Inset Variant
  77
- Connections
  77
- Surface Variant
  77
- Insert Variant
  78
- Controller Connections
  78
- ESD Connection
  78
- Surface Mount Variant
  78
- Inset Mount Variant
  78
- Electromagnetic Compatibility (EMC)
  79
- Immunity and Emissions
  79
- Electro-Static Discharge (E.S.D.)
  79
- Production Tests
  79
- Mounting
  79
- Cables and Connections
  79
- Operational Test
  79
Chapter 5 - Warning Summary

80
- Introduction
  82
- Warnings
  82
- Driving Technique
  82
- Hazards
  82
- Safety Checks
  83
- Status Indicator Flashes Slowly
  83
- Trucharge Indicator Flashes Slowly
  83
- Pushing Your Scooter
  83
- Programming
  83
- Warranty
  83
- Servicing
  83
- Program Settings
  84
- Charger Interlock
  84
- Connections - General
  84
- Battery and Motor Connections
  84
- Crimping
  85
- Wire Gauge and Types
  85
- Battery Connection
  85
- ISO-Test Resistor Configuration
  85
- Volts
  85
- Inhibit 2 Speed
  85
- Inhibit 3 Speed
  86
- Drive Motors
  86
- Freewheeling
  86
- Charger Connections
  86
- Inhibit 1 Speed Limit Value
  87
- Position
  87
- Production Tests
  87
- Program Settings
  87
- Introduction
  87
- Safety Fences
  87
- Forward Acceleration
  87
- Forward Deceleration
  88
- Reverse Deceleration
  88
- Max Forward Speed
  88
- Speed Limit Pot. Enabled
  88
- Throttle Operated at Power-Up
  88
- Soft-Stop
  88
- Brake Fault Detect
  88
- Push too Fast Threshold & Push too Fast Time-Out
  88
- Motor Compensation
  89
Chapter 6 - Specifications

90
- Electrical Specifications
  92
Appendix - a

95
Appendix - B

106
- Set up Procedure
  106

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