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Pfeiffer Vacuum HIPACE 1800 UT Manuals
Manuals and User Guides for Pfeiffer Vacuum HIPACE 1800 UT. We have
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Pfeiffer Vacuum HIPACE 1800 UT manual available for free PDF download: Operating Instructions Manual
Pfeiffer Vacuum HIPACE 1800 UT Operating Instructions Manual (80 pages)
Turbopump with temperature management system
Brand:
Pfeiffer Vacuum
| Category:
Water Pump
| Size: 13 MB
Table of Contents
Table of Contents
3
1 About this Manual
8
Validity
8
Applicable Documents
8
Variants
8
Target Group
8
Conventions
9
Instructions in the Text
9
Pictographs
9
Stickers on the Product
9
Abbreviations
10
Tbl. 1: Stickers on the Product
10
Fig. 1: Position of the Stickers on the Product
10
Trademark Proof
11
Tbl. 2: Abbreviations Used in this Document
11
2 Safety
12
General Safety Instructions
12
Safety Instructions
12
Safety Precautions
17
Limits of Use of the Product
18
Proper Use
18
Foreseeable Improper Use
18
Tbl. 3: Permissible Ambient Conditions
18
Personnel Qualification
19
Ensuring Personnel Qualification
19
Personnel Qualification for Maintenance and Repair
19
Advanced Training with Pfeiffer Vacuum
20
3 Product Description
21
Function
21
Fig. 2: Hipace 1800 T | U T Design
21
Fig. 3: Design of TMS Box
21
Cooling
22
Drive
22
Rotor Bearing
22
Identifying the Product
22
Product Types
22
Product Features
22
Scope of Delivery
23
Tbl. 6: Drive Power Depending on the Supplied Mains Voltage
23
4 Transportation and Storage
24
Transport
24
Transport in Vertical Position
24
Transport in Horizontal Orientation
25
Fig. 4: Slinging Points for Vertical Transport of the Turbopump Without Packaging
25
Storage
26
Fig. 5: Slinging Points for Horizontal Transport of the Turbopump Without Packaging
26
5 Installation
27
Preparatory Work
27
Connecting the High Vacuum Side
28
Requirements for the Dimensioning of a Counter Flange
28
Considering Earthquake Protection
28
Tbl. 7: Requirements for the Dimensioning of Customer-Specific High Vacuum con
28
Using a Splinter Shield or Protective Screen
29
Using the Vibration Compensator
29
Tbl. 8: Behavior of Pumping Speed When Using a Splinter Shield or Protective Screen
29
Fig. 6: Example: Secure against Displacement and Tipping Caused by External VI
29
Mounting Orientations
30
Fig. 7: Hipace 1800 | Mounting Orientations of the Standard Version, Upright
30
Fig. 8: Hipace 1800 | Mounting Orientations of the U Version, Overhead
30
Fig. 9: Alignment of the Fore-Vacuum Connection with Horizontal Mounting Orienta
30
Attaching ISO-K Flange Onto ISO-K
31
Attaching ISO-K Flange to ISO-F
31
Fig. 10: Flange Connection ISO-K to ISO-F, Bracket Screws
31
Fig. 11: Flange Connection ISO-K to ISO-F, Hexagon Head Screw and Tapped Hole
32
Fig. 12: Flange Connection ISO-K to ISO-F, Stud Screw and Tapped Hole
32
Fig. 13: Flange Connection ISO-K to ISO-F, Stud Screw and through Hole
32
Attaching ISO-F Flange to ISO-F
33
Fig. 14: Flange Connection ISO-F, Hexagon Head Screw and Tapped Hole
33
Fig. 15: Flange Connection ISO-F, Hexagon Head Screw and through Hole
33
Fig. 16: Flange Connection ISO-F, Stud Screw and Tapped Hole
33
Filling the Operating Fluid
34
Fig. 17: Flange Connection ISO-F, Stud Screw and through Hole
34
Connecting the Fore-Vacuum Side
35
Fig. 18: the Position of the Filler Screws Depends on the Mounting Orientation. Exam
35
Cooling Water Connection
36
Fig. 20: Example of the Fore-Vacuum Connection on the Hipace 1800 T
36
Establishing a Cooling Water Connection with Hose Nozzles
37
Tbl. 10: Versions of Cooling Water Connections
37
Tbl. 9: Requirements on the Cooling Water Composition
37
Establishing a Cooling Water Connection with Pipe Fittings
38
Fig. 21: Establishing a Cooling Water Connection with Hose Nozzles
38
Connecting Accessories to Turbopumps with TMS
39
Fig. 22: Cooling Water Connection with Pipe Fittings
39
Connecting Sealing Gas
40
Implement Electrical Safety Measures
40
Installing a Circuit Breaker
41
Installing a Residual Current Circuit Breaker
41
Connecting the Electrical Supply
41
Tbl. 12: Technical Requirements for a Circuit Breaker
41
Tbl. 13: Technical Requirements for a Residual Current Circuit Breaker
41
Establishing the Electric Connection
42
Fig. 23: Example: Connecting the Grounding Cable
42
Grounding the Vacuum Pump
42
Tbl. 14: Terminal Lay-Out of the Power Supply Connector
42
6 Operation
44
Commissioning
44
Tbl. 15: Preconfigured Settings for Turbopumps with TMS When Delivered
44
Operating Modes
45
Operation Without Operating Unit
45
Operation Via Connection "E74
45
Operation Via Multi-Function Connection "Remote
45
Operation Via Pfeiffer Vacuum Display and Control Unit
45
Operation Via Field Bus
45
Switching on the Turbopump
46
Fig. 24: Mains Connection Hipace 1800 T
46
Operation with TMS
47
TMS Connection
47
Process Description for TMS
47
Operation Monitoring
47
Operating Mode Display Via LED
47
Temperature Monitoring
48
Switching off and Venting
48
Switching off
48
Venting
48
Tbl. 16: Behavior and Meaning of the Leds on the Electronic Drive Unit
48
Tbl. 17: Factory Settings for Delayed Venting in Turbopumps
49
7 Maintenance
50
General Maintenance Information
50
Maintenance Intervals and Responsibilities
50
Changing the Operating Fluid
51
Draining the Operating Fluid
51
Fig. 25: Examples: Draining Operating Fluid for the Standard and U Versions
51
Filling the Operating Fluid
52
Fig. 26: the Position of the Filler Screws Depends on the Mounting Orientation. Exam
52
Replacing the Electronic Drive Unit
53
Removing Electronic Drive Unit
54
Installing the Electronic Drive Unit
54
Fig. 28: Removing the Electronic Drive Unit
54
Confirming the Speed Specification
55
Tbl. 18: Characteristic Nominal Rotation Speeds of the Turbopumps
55
Fig. 29: Securing the Electronic Drive Unit
55
Replacing the Heating Jacket
56
Removing a Heating Jacket
56
Fig. 30: Removing the Heating Jacket
56
Installing a Heating Jacket
57
Remounting the Pipe Fittings
57
Dismantling the Pipe Fittings
57
Fig. 31: Installing a Heating Jacket
57
Mounting the Pipe Fittings
58
Fig. 32: Dismantling the Pipe Fittings
58
Fig. 33: Mounting the Pipe Fittings
58
8 Decommissioning
59
Stillsetzen für Längere Zeit
59
Recommissioning
59
Disposing of the Vacuum Pump
60
9 Malfunctions
61
10 Service Solutions from Pfeiffer Vacuum
64
11 Spare Parts
66
Fig. 34: Spare Parts for Hipace 1800 T | U T
66
12 Accessories
67
Accessory Information
67
Ordering Accessories
67
Tbl. 21: Accessories
68
13 Technical Data and Dimensions
69
Fig. 35: Hipace 1800 T | TC 1200 DN 200 ISO-K
74
Fig. 36: Hipace 1800 T | TC 1200 DN 200 ISO-F
74
Fig. 37: Hipace 1800 U T | TC 1200 DN 200 ISO-K
74
Fig. 38: Hipace 1800 U T | TC 1200 DN 200 ISO-F
75
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