Perkins 404C-22 Manuals

Manuals and User Guides for Perkins 404C-22. We have 4 Perkins 404C-22 manuals available for free PDF download: Workshop Manual, Operation And Maintenance Manual

Perkins 404C-22 Workshop Manual (129 pages)

400 series

Brand: Perkins | Category: Engine | Size: 3.2 MB

Chapters
2
Contents
3
General Information
11
Safety Precautions
12
Powerpart Recommended Consumable Products
14
Engine Views
16
Engine Identification
17
Engine Lift Equipment
18
Specifications
19
Standard Torques for Setscrews and Nuts
20
Special Torques
21
Compression Test Data
22
Cylinder Head Assembly
23
Rocker Cover and Inlet Manifold
23
Rocker Assembly
24
To Inspect Rockershaft Diameter
26
Exhaust Manifold and Gasket
27
Fuel Injection Pipes/Fuel Return Pipes
28
Cylinder Head Setscrews
29
Cylinder Head
30
Cylinder Head Gasket
32
To Select the Correct Thickness of Cylinder Head Gasket
33
Valve and Valve Spring
34
To Inspect - Valve Stem and Thickness of Valve Head
36
Cylinder Head to Valve Stem Clearance
37
Cylinder Head
38
Valve Seat Width
39
Valve Depth
40
To Lap the Contact Face of the Valve Seat
41
Valve Tip Clearance
42
Piston and Connecting Rod Assemblies
43
Big End Bearing and Cap
43
Piston and Connecting Rod
44
Piston Rings
46
To Measure the Piston Ring Clearance
47
To Measure the Piston Ring Gap
48
Piston and Connecting Rod Assemblies
49
Piston and Piston Ring
50
Connecting Rod
51
Connecting Rod Bearing Clearance
52
Small End Bush
53
Crankshaft Assembly
55
Crankshaft Pulley
55
Crankshaft Retaining Bolts and Crankshaft
56
Crankshaft Inspection
57
Crankshaft Journal Diameter
58
Crankshaft Pin Diameter
58
Main Bearings
59
Bearing Holder
60
Centre Bearing
60
Timing Case and Drive Assembly
61
Timing Cover
61
Angleich
63
Slider
64
Camshaft Retaining Plate
65
Camshaft and Tappets
66
Camshaft Assembly
67
Maximum Fuel Screw and Maximum Speed Screw
68
Front Oil Seal and PTO Cover
69
Idler Gear and Oil Pump
70
Idler Hub
71
Gear Teeth Backlash
72
Oil Pump End Float
73
Governor Springs
74
Cylinder Block Assembly
75
Front Crankshaft Bush
75
Cylinder Block Top Face
77
Cylinder Bore
78
Engine Timing
79
Injection Timing
79
To Check the Timing of the Fuel Injection Pump
80
Aspiration System
83
Breather System
83
Closed Circuit Turbo Charged - to Clean and to Renew
84
To Clean the Engine Breather Assembly
84
Turbocharger
85
Lubrication System
87
Lubricating Oil Canister
87
Pressure Relief Valve
88
Lubricating Oil Sump
89
Lubricating Oil Strainer and Suction Pipe
90
Lubricating Oil Pump
91
Rotor Tip Clearance
92
Oil Pressure Switch
93
Lubricating Oil Pipes
94
Fuel System
95
Atomisers
95
Fuel Lift Pump
97
Fuel Injection Pump
98
To Eliminate Air from the Fuel System
99
Cooling System
101
Coolant Pump
101
Fan and Mounting
103
Thermostat
104
To Drain the Cylinder Block
105
Flywheel and Housing
107
To Check for Concentricity and Alignment of the Flywheel Housing
108
To Check for Run-Out of the Flywheel and Alignment of the Flywheel Face
109
Starter Ring Gear
110
Backplate and Rear Oil Seal
111
Electrical Equipment
113
Electrical Shut off Solenoid
113
Bus-Bar/Glowplugs
114
Drive Belt
115
Alternator
116
Starter Motor
117
Wiring Diagram 15 Amp Alternator - 403C-11
118
Wiring Diagram Maximum Circuit Resistance
118
Wiring Diagram 40 Amp Alternator - 403C-11
119
Wiring Diagram 55 Amp Altarnator 403C-15, 404C-22, and 404C-22T
120
Automatic Shutdown Connector
121
55 Amp Alternator Charge Lamp
121
Wiring Diagram - Automatic Shutdown 15 Amp Alternator - 403C-11
122
Wiring Diagram - Automatic Shutdown 40 Amp Alternator - 403C-11
123
Wiring Diagram - Automatic Shutdown 55 Amp Alternator 403C-15, 404C-22 and 404C-22T
124
Special Tools List
127

Perkins 404C-22 Workshop Manual (128 pages)

Brand: Perkins | Category: Engine | Size: 11.41 MB

Table of Contents
2
General Information
11
Introduction
11
Specifications
12
Safety Precautions
12
POWERPART Recommended Consumable Products
14
Engine Views
16
Engine Identification
17
Engine Lift Equipment
18
Specifications
19
Basic Engine Data
19
Standard Torques
20
Special Torques
21
Compression Test Data
22
Cylinder Head Assembly
23
Rocker Cover and Inlet Manifold Operation 3-1 to Remove and to Fit
23
Rocker Assembly Operation 3-2 to Remove and to Fit
24
- Piston and Connecting Rod Assemblies
  43
- Big End Bearing and Cap
  43
- Piston and Connecting Rod
  44
- Piston Rings
  46
- Piston and Piston Ring
  50
- Connecting Rod
  51
- Connecting Rod Bearing Clearance
  52
- Small End Bush
  53
- Crankshaft Assembly
  55
- Crankshaft Pulley
  55
- Crankshaft Retaining Bolts and Crankshaft
  56
- Main Bearings
  59
- Bearing Holder
  60
- Timing Case and Drive Assembly
  61
- Timing Cover
  61
- Camshaft Retaining Plate
  65
- Camshaft and Tappets
  66
- Camshaft Assembly
  67
- Maximum Fuel Screw and Maximum Speed Screw
  68
- Front Oil Seal and Pto Cover
  69
- Idler Hub
  71
- Gear Teeth Backlash
  72
- Oil Pump End Float
  73
- Cylinder Block Assembly
  75
- Front Crankshaft Bush
  75
- Cylinder Block Top Face
  77
- Cylinder Bore
  78
- Engine Timing
  79
- Aspiration System
  83
- Breather System
  83
- Lubrication System
  87
- Lubricating Oil Canister
  87
- Pressure Relief Valve
  88
Fuel System
95
Cooling System
101
- Flywheel and Housing
  107
- Starter Ring Gear
  110
- Backplate and Rear Oil Seal
  111
- Electrical Equipment
  113
- Drive Belt
  115
- Wiring Diagram 15 Amp Alternator - 403C
  118
- Wiring Diagram 40 Amp Alternator - 403C
  119
- Wiring Diagram 55 Amp Alternator 403C-15, 404C-22 and 404C-22T
  120
- Automatic Shutdown Connector
  121
- Wiring Diagram - Automatic Shutdown 15 Amp Alternator - 403C
  122
Auxiliary Equipment
125
Special Tools
127

Perkins 404C-22 Operation And Maintenance Manual (80 pages)

Industrial Engine

Brand: Perkins | Category: Engine | Size: 1.13 MB

Perkins 404C-22 Operation And Maintenance Manual (88 pages)

Industrial Engine

Brand: Perkins | Category: Engine | Size: 1.36 MB

Table of Contents
3
Foreword
4
Safety Section
6
Safety Messages
6
General Hazard Information
6
Burn Prevention
9
Fire Prevention and Explosion Prevention
10
Crushing Prevention and Cutting Prevention
12
Before Starting Engine
12
Engine Starting
12
Engine Stopping
13
Electrical System
13
Product Information Section
14
Model Views
14
Product Identification Information
24
Operation Section
26
Lifting and Storage
26
Gauges and Indicators
29
Features and Controls
30
Engine Starting
31
Engine Operation
34
Engine Stopping
35
Cold Weather Operation
36
Maintenance Section
40
Refill Capacities
40
Maintenance Interval Schedule
54
Warranty Section
82
Warranty Information
82
Index
83

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More Perkins Manuals

Perkins 404C-22 Manuals

Perkins 404C-22 Workshop Manual (129 pages)

Table of Contents

Perkins 404C-22 Workshop Manual (128 pages)

Table of Contents

Perkins 404C-22 Operation And Maintenance Manual (80 pages)

Table of Contents

Table of Contents

Safety Section

Product Information Section

Operation Section

Maintenance Section

Maintenance Interval Schedule

Warranty Section

Index Section

Perkins 404C-22 Operation And Maintenance Manual (88 pages)

Table of Contents

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