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SOLIS SL-2000
Patterson-Kelley SOLIS SL-2000 Manuals
Manuals and User Guides for Patterson-Kelley SOLIS SL-2000. We have
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Patterson-Kelley SOLIS SL-2000 manual available for free PDF download: Installation & Owner's Manual
Patterson-Kelley SOLIS SL-2000 Installation & Owner's Manual (109 pages)
GAS FIRED BOILER with CONTROL SYSTEM
Brand:
Patterson-Kelley
| Category:
Boiler
| Size: 29.28 MB
Table of Contents
Table of Contents
5
1 Introduction
9
Purpose of this Document
11
Common Abbreviations
11
2 Site Preparation
12
Initial Inspection Upon Receiving
12
Storage Prior to Installation
12
Compliance with Codes
13
Location Setup
14
Foundation
14
Clearances
15
Inlet Air and Exhaust Venting Considerations
16
Applicable Codes and Standards
16
Combustion Air Inlet Planning (United States and Canada Considerations)
16
Category II/IV Flue Gas Exhaust Vent Planning
17
Venting Materials for Flue/Exhaust Systems
18
Required Clearances
19
Gas Piping Considerations
21
Water Quality Standard
21
3 Installation
21
Overview
21
Appliance Connections
21
Appliance Connections (SL-1500 & SL-2000)
22
Appliance Connections (SL-2500 & SL-3000)
23
Electrical Connections
24
Power Requirements (SL-1500 & SL-2000)
24
Single Phase Power Supply Connection (SL-1500 & SL-2000)
24
Power Requirements (SL-2500 & SL-3000)
25
Three Phase Power Supply Connection (SL-2500 & SL-3000)
25
High Voltage (TB2) Terminal Block (SL1500 & SL2000)
27
High Voltage (TB2) Terminal Block (SL2500 & SL3000)
29
Low Voltage (TB1) Terminal Block
31
Combustion Air
33
Air Inlet Requirements - United States
33
Air Inlet Requirements - Canada
34
P-K SOLIS™ Combustion Air Requirements
35
Direct Vent / Sealed Combustion Installations
35
Motorized Combustion Air Dampers
36
Flue Gas / Exhaust Venting
38
Category II or IV Venting Installation
38
Vent Termination
39
Venting for Multiple Boilers
40
Sealed Combustion/Direct Vent Systems
41
Inlet Duct Connection to Boiler
45
Intake Duct Materials and Sizes
45
Category II Installations
45
Category IV Installations
46
Stainless Steel Venting
46
CPVC Vent System Installation
46
Condensate Drain, Trap & Disposal
47
Removing an Existing Boiler
49
Piping
51
Gas Piping Overview
51
Natural Gas Piping
52
Pressure Testing the Gas Piping
52
Boiler Water Piping
53
Boiler Inlet and Outlet Connections
54
Boiler Water Piping (for Installer)
54
Water Quality
55
Pre-Start Checklist
56
Safety Checks
56
Ignition Safety System Test
56
Low Water Cut-Out Test
56
Manual Reset High Temperature Limit Test
57
Gas Pressure Switch Tests
57
Fuel/Air Adjustments
58
Gas Pressure Adjustment
59
Manual Control Mode for High and Low Fire Adjustment
59
Adjusting High Fire
60
Adjusting Low Fire
60
Checking Flame Signal
60
Initial Nuro Control Setup and Adjustment
61
Startup
61
Home Screen
62
Information Screen
62
Setup Wizard
63
Typical Boiler Operating Conditions
63
4 Operations
64
NURO Control Panel
64
NURO Touch Screen Interface
64
Factory Tests
64
Normal Lighting and Shut-Down Procedures
65
Normal Lighting Procedures
65
Normal Shut down Procedures
65
Emergency Shut-Off
65
5 Maintenance
66
Preventative Maintenance
66
Daily Preventative Maintenance
66
Weekly Preventative Maintenance
66
Monthly Preventative Maintenance
66
Semi-Annually
67
Annually
67
Maintenance and Inspection Schedule
68
Cleaning the Burner & Combustion Chamber
68
After Repairs or Maintenance
72
Sequence of Operations
73
Troubleshooting
73
Loss of Power
74
Loss of Water Level
74
Low Gas Pressure
74
High Gas Pressure
74
High Water Temperature
74
Low Air
74
Flame Failure
75
Flame Error
75
Flue Problem
75
6 Parts/Technical Support
76
Terminal Block Assignments
77
Terminal Block Assignments - Low Voltage (TB1) Terminal Block
77
Terminal Block Assignments - High Voltage (TB2) Terminal Block
78
Wiring Diagrams
79
1500 & SL-2000 Natural Gas
79
Wiring Diagram - Power Box 240V (SL-2500 & SL-3000 Only)
85
Wiring Diagram - Power Box 480V (SL-2500 & SL-3000 Only)
85
Boiler Parts Identification (Sl-1500 & Sl-2000)
86
Main Boiler Assembly (SL-1500 & SL-2000)
86
NURO Control Panel (SL-1500 & SL-2000)
87
Heat Exchanger Assembly (SL-1500 & SL-2000)
88
Natural Gas Train (SL-1500 & SL-2000)
89
Burner & Blower Assembly (SL-1500 & SL-2000)
90
Boiler Parts Identification (Sl-2500 & Sl-3000)
91
Main Boiler Assembly (SL-2500 & SL-3000)
91
NURO Control Panel (SL-2500 & SL-3000)
92
Main Power Box (SL-2500 & SL-3000)
93
Heat Exchanger Assembly (SL-2500 & SL-3000)
94
Natural Gas Train (SL-2500 & SL-3000)
95
Burner & Blower Assembly (SL-2500 & SL-3000)
96
7 K Solis™ Specific Limited Warranty
97
8 Boiler Fire-Test Report
99
Appendix A - Maintenance Log
100
Appendix B - Boiler Altitude Derate Schedule
101
Appendix C - Water Quality Standards Quality Standards for Hydronic Boilers in Multi-Metal Systems
102
Appendix D - Best Practices for New & Retrofit Systems
103
Appendix E - Installation and Quick Reference
105
Fuel/Gas Supply
105
Electrical/Power Supply
105
Exhaust Venting
105
Appliance Connections (Sl-1500 & Sl-2000)
106
Appliance Connections (Sl-2500 & Sl-3000)
107
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