Sign In
Upload
Manuals
Brands
Patterson-Kelley Manuals
Boiler
STORM ST-3000
Patterson-Kelley STORM ST-3000 Manuals
Manuals and User Guides for Patterson-Kelley STORM ST-3000. We have
2
Patterson-Kelley STORM ST-3000 manuals available for free PDF download: Installation & Owner's Manual
Patterson-Kelley STORM ST-3000 Installation & Owner's Manual (133 pages)
GAS FIRED BOILER w/ NURO™ CONTROL SYSTEM Natural Gas
Brand:
Patterson-Kelley
| Category:
Boiler
| Size: 12.57 MB
Table of Contents
Table of Contents
6
Introduction
10
Purpose of this Document
12
Common Abbreviations
12
Site Preparation
13
Initial Inspection Upon Receiving
13
Storage Prior to Installation
13
Compliance with Codes
14
Location Setup
15
Lifting
15
Foundation
17
Clearances
18
Inlet Air and Exhaust Venting Considerations
19
Applicable Codes and Standards
19
Combustion Air Inlet Planning (United States and Canada Considerations)
19
Category II/IV Flue Gas Exhaust Vent Planning
20
Venting Materials for Flue/Exhaust Systems
22
Required Clearances
24
Gas Piping Considerations
26
Water Quality Standard
26
Installation
26
Overview
26
Appliance Connections
26
Appliance Connections (ST-2500 & ST-3000)
27
Appliance Connections (ST-3500 & ST-4000)
28
Appliance Connections (ST-5000 & ST-6000)
29
Electrical Connections
30
Power Requirements
30
Three Phase Power Supply Connection
30
High Voltage (TB2) Terminal Block
32
Low Voltage (TB1) Terminal Block
34
Combustion Air
36
Air Inlet Requirements - United States
36
Air Inlet Requirements - Canada
37
P-K STORM ™ Combustion Air Requirements
38
Direct Vent / Sealed Combustion Installations
38
Motorized Combustion Air Dampers
39
Flue Gas / Exhaust Venting
41
Category II or IV Venting Installation
41
Vent Termination
43
Venting for Multiple Boilers
44
Sealed Combustion/Direct Vent Systems
45
Inlet Duct Connection to Boiler
49
Intake Duct Materials and Sizes
49
Category II Installations
49
Category IV Installations
50
Stainless Steel Venting
50
CPVC Vent System Installation
50
Polypropelene Vent System Installation
51
Condensate Drain, Trap & Disposal
52
Removing an Existing Boiler
54
Piping
55
Gas Piping Overview
55
Natural Gas Piping
56
Pressure Testing the Gas Piping
56
Boiler Water Piping
57
Boiler Water Piping (for Installer)
59
Water Quality
60
Pre-Start Checklist
61
Safety Checks
61
Ignition Safety System Test
61
Low Water Cut-Out Test
61
Flow Switch Test
62
Manual Reset High Temperature Limit Test
62
Gas Pressure Switch Tests
63
Fuel/Air Adjustments
64
Gas Pressure Adjustment
64
Manual Control Mode for High and Low Fire Adjustment
64
Adjusting High Fire
66
Adjusting Low Fire
66
Checking Flame Signal
66
Pilot Burner Adjustments (ST-6000 Only)
67
Pilot Test Hold
67
Pilot Gas Pressure Adjustment
67
Checking Pilot Flame Signal
67
Initial Nuro Control Setup and Adjustment
68
Startup
68
Home Screen
69
Information Screen
69
Setup Wizard
70
Typical Boiler Operating Conditions
70
Operations
71
NURO Control Panel
71
NURO Touch Screen Interface
71
Factory Tests
71
Normal Lighting and Shut-Down Procedures
72
Normal Lighting Procedures
72
Normal Shut down Procedures
72
Emergency Shut-Off
72
Maintenance
73
Preventative Maintenance
73
Daily
74
Weekly
74
Monthly
74
Semi-Annually
74
Annually or 2500 Run Hours (Whichever Comes First)
75
Cleaning the Combustion Chamber
79
After Repairs or Maintenance
83
Sequence of Operations
84
Troubleshooting
85
Loss of Power
85
Loss of Water Level
85
Low Gas Pressure
85
High Gas Pressure
85
High Water Temperature
85
Low Air
85
Flame Failure
86
Flame Error
86
Flue Problem/Condensate Blockage
86
Parts/Technical Support
87
Terminal Block Assignments
88
Terminal Block Assignments - Low Voltage (TB1) Terminal Block
88
Terminal Block Assignments - High Voltage (TB2) Terminal Block
89
Wiring Diagrams
90
ST-2500-ST-4000 Natural Gas 208-240 Volt
90
ST-5000 Natural Gas 208-240 Volt
92
ST-2500-ST-4000 Natural Gas 480 Volt
94
ST-5000 Natural Gas 480 Volt
96
ST-6000 Natural Gas 240 Volt
98
ST-6000 Natural Gas 480 Volt
100
Control Transformer Diagrams
102
Boiler Parts Identification
105
Main Boiler Assembly (ST-2500 & ST-3000)
105
Main Boiler Assembly (ST-3500 & ST-4000)
106
Main Boiler Assembly (ST-5000)
107
Main Boiler Assembly (ST-6000)
108
Control Panel (ST-2500-ST-4000)
109
Control Panel (ST-5000)
110
Control Panel (ST-6000)
111
Heat Exchanger Assembly ST-2500 & ST-3000
112
Heat Exchanger Assembly ST-3500 & ST-4000
113
Heat Exchanger Assembly ST-5000 & ST-6000
114
Natural Gas Train (ST-2500-ST-4000)
115
Natural Gas Train (ST-5000)
116
Natural Gas Train (ST-6000)
117
Burner/Blower Assembly 240V (ST-2500-ST-4000)
118
Burner/Blower Assembly 480V (ST-2500-ST-4000)
119
Burner/Blower Assembly 240V (ST-5000 & ST-6000)
120
Burner/Blower Assembly 480V (ST-5000 & ST-6000)
121
K Storm Specific Limited Warranty
122
Boiler Fire-Test Report
124
Appendix A - Maintenance Log
125
Appendix B - Boiler Altitude Derate Schedule
126
Appendix C - Water Quality Standards Quality Standards for Hydronic Boilers in Multi-Metal Systems
127
Appendix D - Best Practices for New & Retrofit Systems
128
Appendix E - Installation and Quick Reference
130
Fuel/Gas Supply
130
Electrical/Power Supply
130
Exhaust Venting
130
Propylene Glycol Flow
133
Advertisement
Patterson-Kelley STORM ST-3000 Installation & Owner's Manual (101 pages)
GAS FIRED BOILER W/ NURO CONTROL SYSTEM
Brand:
Patterson-Kelley
| Category:
Boiler
| Size: 3.72 MB
Table of Contents
Table of Contents
5
1 Introduction
8
Purpose of this Document
10
Common Abbreviations
10
2 Site Preparation
11
Initial Inspection Upon Receiving
11
Storage Prior to Installation
11
Compliance with Codes
12
Location Setup
13
Foundation
13
Clearances
14
Inlet Air and Exhaust Venting Considerations
15
Applicable Codes and Standards
15
Combustion Air Inlet Planning (United States and Canada Considerations)
15
Category II/IV Flue Gas Exhaust Vent Planning
16
Venting Materials for Flue/Exhaust Systems
17
Required Clearances
18
Gas Piping Considerations
20
Water Quality Standard
20
3 Installation
20
Overview
20
Appliance Connections
20
Appliance Connections (ST-2500 & ST-3000)
21
Appliance Connections (ST-3500 & ST-4000)
22
Electrical Connections
23
Power Requirements
23
Three Phase Power Supply Connection
23
High Voltage (TB2) Terminal Block
25
Low Voltage (TB1) Terminal Block
27
Combustion Air
29
Air Inlet Requirements - United States
29
Air Inlet Requirements - Canada
30
P-K STORM ™ Combustion Air Requirements
31
Direct Vent / Sealed Combustion Installations
31
Motorized Combustion Air Dampers
32
Flue Gas / Exhaust Venting
34
Category II or IV Venting Installation
34
Vent Termination
35
Venting for Multiple Boilers
36
Sealed Combustion/Direct Vent Systems
37
Inlet Duct Connection to Boiler
41
Intake Duct Materials and Sizes
41
Category II Installations
41
Category IV Installations
42
Stainless Steel Venting
42
CPVC Vent System Installation
42
Condensate Drain, Trap & Disposal
43
Removing an Existing Boiler
45
Piping
46
Gas Piping Overview
46
Natural Gas Piping
46
Pressure Testing the Gas Piping
47
Boiler Water Piping
48
Boiler Inlet and Outlet Connections
49
Boiler Water Piping (for Installer)
49
Water Quality
50
Pre-Start Checklist
51
Safety Checks
51
Ignition Safety System Test
51
Low Water Cut-Out Test
51
Flow Switch Test
52
Manual Reset High Temperature Limit Test
52
Gas Pressure Switch Tests
53
Fuel/Air Adjustments
53
Gas Pressure Adjustment
53
Manual Control Mode for High and Low Fire Adjustment
54
Adjusting High Fire
55
Adjusting Low Fire
55
Checking Flame Signal
55
Initial Nuro Control Setup and Adjustment
56
Startup
56
Home Screen
57
Information Screen
57
Setup Wizard
58
Typical Boiler Operating Conditions
58
4 Operations
59
NURO Control Panel
59
NURO Touch Screen Interface
59
Factory Tests
59
Normal Lighting and Shut-Down Procedures
60
Normal Lighting Procedures
60
Normal Shut down Procedures
60
Emergency Shut-Off
60
5 Maintenance
61
Preventative Maintenance
61
Daily
62
Weekly
62
Monthly
62
Semi-Annually
62
Annually or 2500 Run Hours (Whichever Comes First)
63
Cleaning the Combustion Chamber
66
After Repairs or Maintenance
70
Sequence of Operations
71
Troubleshooting
71
Loss of Power
72
Loss of Water Level
72
Low Gas Pressure
72
High Gas Pressure
72
High Water Temperature
72
Low Air
72
Flame Failure
73
Flame Error
73
Flue Problem/Condensate Blockage
73
6 Parts/Technical Support
74
Terminal Block Assignments
75
Terminal Block Assignments - Low Voltage (TB1) Terminal Block
75
Terminal Block Assignments - High Voltage (TB2) Terminal Block
76
Wiring Diagrams
77
Natural Gas 208-240 Volt
77
Natural Gas 480 Volt
79
Control Transformer Diagrams
81
Boiler Parts Identification
83
Main Boiler Assembly (ST-2500 & ST-3000)
83
Main Boiler Assembly (ST-3500 & ST-4000)
84
Control Panel
85
Heat Exchanger Assembly ST-2500 & ST-3000
86
Heat Exchanger Assembly ST-3500 & ST-4000
87
Natural Gas Train
88
Burner/Blower Assembly 240V
89
Burner/Blower Assembly 480V
90
7 K Storm Specific Limited Warranty
91
8 Boiler Fire-Test Report
93
Appendix A - Maintenance Log
94
Appendix B - Boiler Altitude Derate Schedule
95
Appendix C - Water Quality Standards Quality Standards for Hydronic Boilers in Multi-Metal Systems
96
Appendix D - Best Practices for New & Retrofit Systems
97
Appendix E - Installation and Quick Reference
99
Fuel/Gas Supply
99
Electrical/Power Supply
99
Exhaust Venting
99
Propylene Glycol Flow
101
Advertisement
Related Products
Patterson-Kelley STORM ST-3500
Patterson-Kelley P-K STORM ST-1250
Patterson-Kelley P-K STORM ST-1500
Patterson-Kelley P-K STORM ST-2000
Patterson-Kelley P-K STORM ST-1750
Patterson-Kelley STORM ST-2500
Patterson-Kelley STORM ST-4000
Patterson-Kelley P-K STORM ST-5000
Patterson-Kelley P-K STORM ST-6000
Patterson-Kelley SOLIS SL-2500
Patterson-Kelley Categories
Boiler
Water Heater
More Patterson-Kelley Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL