OXE 30-0200-125 Manuals

Manuals and User Guides for OXE 30-0200-125. We have 1 OXE 30-0200-125 manual available for free PDF download: Service Manual

OXE 30-0200-125 Service Manual

OXE 30-0200-125 Service Manual (260 pages)

Brand: OXE | Category: Engine | Size: 68 MB

Table of Contents

Preface
3
Table of Contents
5
Safety Regulations
11
Specifications
18
Tools and Equipment
29
- Special Tools
  30
Engine Component Description
36
Outboard Overviews
38
System and Assembly Overviews
40
- Cooling System
  40
- Engine Lubrication System
  41
- Camshaft Timing Components
  42
- Dry Sump, Filter, and Tube
  43
- Cylinder Head Assembly
  44
- Engine Block Assembly
  46
- Intake Manifold
  48
- Turbo Charger Assembly
  49
Fuel System Description
50
Repetitive Instructions
54
- Replacing Gaskets
  54
- Remove and Install the Top Cowling
  55
Fuel Injection Pump Replacement
57
Fuel Filter
65
- Fuel Filter Replacement
  65
- Replacing Fuel Filter Element
  67
Fuel Injector Feed Pipe Replacement
68
Fuel Rail Assembly Replacement
72
- Fuel Rail Assembly Removal
  72
- Fuel Rail Assembly Installation
  73
Fuel Rail Pressure Sensor Replacement
74
Glow Plug Replacement
75
- Glow Plug Removal
  75
- Glow Plug Installation
  76
Draining and Filling Coolant
77
- Draining Coolant
  78
- Filling Coolant
  78
- Check Coolant System
  79
Thermostat Replacement
80
Heat Exchanger Replacement
81
Freshwater Pump Replacement
86
- Freshwater Pump Removal
  86
- Freshwater Pump Installation
  86
Engine Oil and Oil Filter Replacement
87
- Engine Oil and Oil Filter Removal
  87
- Engine Oil and Oil Filter Installation
  89
Oil Filter Adapter and Oil Cooler Assembly Replacement
90
- Oil Filter Adapter and Oil Cooler Assembly Removal
  90
- Oil Filter Adapter and Oil Cooler Assembly Installation
  92
Oil Pump Replacement
93
- Oil Pump Removal
  93
- Oil Pump Installation
  95
Filling up with Engine Oil
97
Positive Crankcase Ventilation Oil Separator Replacement
98
- Positive Crankcase Ventilation Oil Separator Removal
  98
- Positive Crankcase Ventilation Oil Separator Installation
  98
Turbocharger Oil Feed Pipe Replacement
99
- Turbocharger Oil Feed Pipe Removal
  99
- Turbocharger Oil Feed Pipe Installation
  99
Turbocharger Oil Return Pipe Replacement
100
- Turbocharger Oil Return Pipe Removal
  100
- Turbocharger Oil Return Pipe Installation
  100
Alternator Belt Replacement
101
- Alternator Drive Belt Removal
  101
Alternator Belt Tensioner Replacement
104
Alternator Replacement
105
- Alternator Removal
  105
- Alternator Installation
  105
Camshaft Timing Belt Replacement
106
- Water Pump and Crank Shaft Balancer Removal
  106
- Timing Belt Removal
  107
- Timing Belt Inspection
  108
- Timing Belt Removal
  109
- Installing a New Timimg Belt
  111
- Timing Belt Idler Pulley Replacement - Lower
  113
Camshaft Housing Replacement, Cleaning and Inspection
114
- Camshaft Housing Removal
  114
- Camshaft Cover Cleaning
  117
- Camshaft Cover Inspection
  117
- Camshaft Housing Installation
  119
Valve Rocker Arm Cover Replacement
122
Valve Lifter Roller Replacement
123
- Valve Lifter Roller Removal
  123
- Valve Lifter Roller Installation
  123
Camshaft Sprocket Replacement
124
Camshaft Rear Cover Replacement
125
- Camshaft Rear Cover Removal
  125
- Camshaft Rear Cover Installation
  125
Camshaft Replacement
126
- Intake Camshaft Removal
  127
- Intake Camshaft Installation
  128
- Exhaust Camshaft Removal
  130
- Exhaust Camshaft Installation
  131
Camshaft Position Sensor Replacement
132
Cylinder Head Replacement
133
- Cylinder Head Removal
  133
- Fold Away the Engine Wiring Harness
  135
- Cylinder Head Installation
  138
Piston, Connecting Rod, and Bearing Replacement
141
Engine Flywheel Replacement
144
- Engine Flywheel Removal
  144
- Engine Flywheel Installation
  145
Crankshaft Oil Seal Replacement
146
- Crankshaft Oil Seal Removal
  146
- Crankshaft Oil Seal Installation
  147
Crankshaft and Bearing Replacement
148
Piston Oil Nozzle Replacement
152
- Piston Oil Nozzle Removal
  152
- Piston Oil Nozzle Installation
  152
Intake Manifold Replacement
153
- Intake Manifold Removal
  153
- Intake Manifold Disassembly
  157
- Intake Manifold Cleaning and Inspection
  158
- Intake Manifold Assembly
  159
- Intake Manifold Installation
  160
Dry Sump and Oil Pan Baffle Replacement
162
- Oil Pan Baffle Removal
  162
- Oil Pan Baffle Installation
  162
Propeller Replacement
163
- Propeller Removal
  163
- Propeller Installation
  166
Lower Belt Replacement
169
- Cowling Removal
  169
- Upper Belt Housing Removal
  170
- Draining Hydraulic Oil in Lower Housing
  172
- Lower Housing Disassembly
  173
- Gearbox Disassembling
  174
- Lower Belt Installation
  178
- Reinstalling Bearing Housing in Gearbox
  183
- Reinstalling Propellershaft Components
  184
- Reassembling the Gearbox Components
  185
- Refill Hydraulic Oil
  187
- Reinstall the Upper Belt Housing
  188
Propeller Shaft Bearing Replacement
190
- 800 H Service
  190
- Remove the Propeller Shaft Bearing
  190
Shims, Shaft Sleeves and Radial Seals Replacement in Gearbox
192
Change Lower Belt Oil
201
Change Upper Belt Oil
203
Upper Belt Replacement
204
- Replace Belt Pulley Seals
  205
- Replace Zinc Anodes
  205
Seawater Pump Impeller Replacement
206
Clean Seawater Strainer
207
Replace Seawater Outlet Nipple
208
Drain and Fill Coolant
209
- Fill Coolant
  210
Antifreeze Preservation of Seawater System
212
- Short-Term Storage
  212
- Long-Term Storage
  213
Hydraulic Oil Filter Replacement
214
Hydraulic Pump Replacement
216
Air Filter Replacement
217
- Air Filter Removal
  217
- Clean the Turbo Charger
  217
- Air Filter Installation
  217
Check Power Tilt and Trim System
218
- Checking the Power Tilt and Trim Function
  218
Electrical System
224
- Electrical Components
  224
- Engine Control Unit (ECU)
  226
- Wiring
  227
Maintenance Schedules
248
- First Inspection
  248
- Service at 200 Hours
  249
- Service at 800 Hours
  251
- Service Record - Lower Belt
  253
- Service Record - Lower Belt
  254
Troubleshooting
255
- Operating Faults and Possible Causes
  255
- Fault Table
  256

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