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ORBIMAT 180 SW
Orbitalum ORBIMAT 180 SW Manuals
Manuals and User Guides for Orbitalum ORBIMAT 180 SW. We have
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Orbitalum ORBIMAT 180 SW manual available for free PDF download: Operating Instructions Manual
Orbitalum ORBIMAT 180 SW Operating Instructions Manual (80 pages)
Orbital Welding Power Supply
Brand:
Orbitalum
| Category:
Power Supply
| Size: 10 MB
Table of Contents
Table of Contents
3
1 About These Instructions
5
Warning Messages
5
Further Symbols and Displays
5
Abbreviations
5
Further Applicable Documents
5
2 Information and Safety Instructions
6
Requirements for the Responsible Body
6
Using the Machine
6
Proper Use
6
Machine Constraints
7
Environmental Protection/Disposal
7
Coolant
7
Electric Tools and Accessories
7
Personnel Qualification
7
Fundamental Information on Operational Safety
8
Personal Protective Equipment
8
Remaining Risks
8
Injury through High Weight
8
Burns and Danger of Fire through High Temperatures
9
Tripping over the Hose Package
9
Long-Lasting Physical Damage through Wrong Posture
9
Electric Shock
9
Danger through Incorrect Handling of Pressure Tanks
10
Damage to Eyes through Radiation
10
Dangers through Electromagnetic Fields
10
Risk of Suffocation through an Excessive Argon Share in the Air
11
Health Problems
11
Danger of System Tipping over
11
Danger of Explosion and Fire
11
General Injuries through Tools
11
3 Description
12
Orbimat 180 Sw
12
Operating Concept
14
Operation Via Push Switches (Softkeys)
14
Operation Via Touch Screen
14
Operation Via Rotary Knob
14
Operation Via an External Keyboard
15
Warning Signs
16
4 Scope of Application
17
Accessories
17
ORBICAR W Trolley
17
ORBICOOL Active
17
ORBITWIN Switching Unit
18
Orbmax Oxygen Meter
18
Remote Control with Cable
18
Coolant
18
ORBIPURGE Forming Set
18
Paper Rolls and Ribbon Cartridges
18
5 Technical Specifications
19
6 Storage and Transport
20
Gross Weight
20
Preparing Storage
20
Removing the Weld Head from the Orbital Welding Power Supply
20
Pumping out Coolant
20
7 Commissioning
23
Scope of Delivery
23
Checking the Scope of Delivery
23
Accessories (Optionally Available)
23
Connecting the Welding Power Supply
24
Setting up Machine
24
Connecting a Gas Bottle
24
Connecting Weld Heads
25
Detaching Coolant Hoses
25
Pumping out Coolant
25
Closing off Gas Hose
25
Commissioning
25
Topping up Coolant
26
Connecting Remote Control/Dummy Plug
26
Switching on the Power Source
27
Setting the Language
28
Setting the Measuring Units
28
8 Operation
29
Auto Programming
29
Setting Parameters
29
Configuring Weld Head
29
Configuring Material
30
Configuring Protective Gas
30
Configuring Pipe Diameter
31
Configuring Wall Thickness
31
Configuring Wire Feed
31
Calculating Procedure
31
Testing the Procedure
32
Preparing Weld Head
32
Preparing Electrode
32
Turning Weld Head
32
Connecting Forming Gas
34
Welding
34
Interrupting the Welding Process
36
Adjusting the Procedure
37
Reasons and Steps for Adjusting Procedure
37
Making Percental Changes
37
Adjusting Individual Parameters
38
Digital Gas Management
38
Adjusting Gas Times
38
Adjusting Ignition Current, Final Current and Current Slope-Off
39
Adjusting the Pool Formation Time
39
Adjusting Welding Current and Transition Times ("Slope")
40
Adjusting Pulse Times
41
Adjusting Weld Speed and Transition Time ("Slope")
42
Changing the Sector
44
Saving and Calling up a Procedure
46
Saving a Procedure
46
Calling up a Procedure
46
Locking Machine with a Login
47
Tacking Function
48
Using the Second Gas Pressure Level ("Flow Force")
49
Connecting Supplementary Devices
51
ORB Residual Oxygen Meter
51
Connecting and Configuring the BUP Control Unit
51
TIG Manual Welding Torch
51
External Remote Control
53
External Printer (A4)
53
External Monitor /HDMI
53
Monitoring Functions
53
General Information
53
Adjusting Limit Values
54
Data Documentation and Data Management
55
Managing Data
55
Entering Comments and Application Data ("Process Details")
57
Working Using USB
58
Viewing and Printing Data
59
Editing Data on a PC with the "Orbiprogca" Supplementary Software
60
Updating and Backup Functions for the Software
60
Updating Software Components
61
Saving Software Components
61
Restoring Software Components
61
Working in Other Languages
61
Changing the Language
61
Printing Data in Another Language
62
Creating a New Operating Language
62
Importing Programs from Other Orbitalum Power Sources
62
Importing Procedures
63
Special Keyboard Commands
63
Operation of the System with Other Mains Voltages
63
9 Service and Troubleshooting
64
Performing Service Work
64
Pumping out Coolant
64
Performing Motor Calibration
64
Adjusting an External Printer
66
Switching on an Internal Printer
66
Printing a Test Page
67
Service Screen
67
Info
68
Possible Application/Operating Errors
68
Uneven Weld Seam ("Current Fluctuations")
68
Annealing Colors Inside/Outside
68
Wide Seam and no Weld Penetration
69
Uneven Seam/Hole Formation at the End of Welding
69
Ignition Problems
70
Machine Does Not Start
70
List of Error Messages
71
Status LED Indicators
75
Temporarily Deactivating Sensors and Monitoring Functions
75
Sensors
75
Monitoring Limits
75
External Input for Aborting
75
Setting the Date and Time
76
10 Maintenance and Troubleshooting
77
Instructions for Care
77
Maintenance and Care
77
Storage
78
Servicing/Customer Service
78
11 Ec Declaration of Conformity
79
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