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ORBIMAT 165 CA
Orbitalum ORBIMAT 165 CA Manuals
Manuals and User Guides for Orbitalum ORBIMAT 165 CA. We have
1
Orbitalum ORBIMAT 165 CA manual available for free PDF download: Operating Instructions Manual
Orbitalum ORBIMAT 165 CA Operating Instructions Manual (104 pages)
Orbital Welding Power Supplies
Brand:
Orbitalum
| Category:
Welding System
| Size: 4 MB
Table of Contents
English
2
Table of Contents
2
About this Instructions
4
Warnings
4
Other Symbols and Labels
4
Abbreviations
4
Warning Signs
5
Owner Information and Safety Precautions
6
Duties of the Owner
6
Use of the Machine
6
Intended Purpose
6
Improper Use
6
Limits of the Product
6
Basic Safety Precautions
7
Layout of the Product
10
Orbimat 165 Ca
10
Orbimat 300 Ca
11
Integrated Compact Cooling
11
Accessories
12
ORBICAR W Trolley with Integrated Water Coolant
12
Orbicool W
12
ORBICOOL Active
12
ORBITWIN Switching Device
12
ORBICAR S Trolley
12
Orbtrolley
13
Durable Carrying Case
13
BUP Control Box
13
Oxygen Meter ORB 1001
13
ORBIPURGE Forming Set
13
Compactflash Card 32 MB
13
Soft-/Hardware Package
14
Remote Control with Cable
14
Paper Roll for Integrated Printer
14
Ribbon Cartridge for Integrated Printer
14
Anti Freeze
14
Characteristics and Range of Applications
15
Characteristics
15
Additional Characteristics
16
Orbimat 165 Ca
16
ORBIMAT 300 CA Compact
16
Orbimat 300 Ca Ac/DC
16
ORBIMAT 300 CA AC/DC Compact
16
Orbimat 300 Ca Avc/Osc
16
Functional Description
16
Technical Data
17
System Data
17
Components and Parts
17
Commissioning
19
Checking Scope of Delivery
19
Scope of Delivery
19
Setup and Assembly
20
Control Elements
20
Overview of the Main Control Elements
20
Connections and Control Elements on the Front Panel
20
Operating Concept
21
Operation Via the Rotary Knob
22
Operation Via Push Switches (Softkeys)
22
Operation Via an External Keyboard
22
Connection of the Power Source
23
Connecting Gas Bottle and Weld Head
23
Commissioning
24
Adding Anti-Freeze and Water
25
Commissioning Water Pump
25
Operation
29
Auto Programming
29
Setting Parameters
29
Testing the Procedure
31
Preparing Weld Head
31
Connecting Forming Gas
32
Welding
33
Interrupting the Welding Process
34
Adjusting the Procedure
35
Reasons and Steps for Adjusting Procedure
35
Making Percental Changes
35
Adjusting Individual Parameters
36
Adjusting Gas Times
36
Adjusting Ignition Current, End Current and Current Slope-Off
37
Adjusting the Pool Formation Time
38
Adjusting Welding Current and Transition Times ("Slope")
38
Adjusting Pulse Times
40
Adjusting Weld Speed and Transition Time ("Slope")
40
Changing the Sector
42
Saving and Calling up a Procedure
44
Saving a Procedure
44
Calling up a Procedure
44
Locking Machine with Key Switch
45
Tacking Function
46
Using the Second Gas Pressure Level ("Flow Force")
47
Connecting Supplementary Devices
47
ORB 1001 Residual Oxygen Meter
47
Connecting and Configuring the BUP Control Unit
48
TIG Manual Welding Torch
48
External Remote Control
49
External Printer (A4)
49
External Monitor/Lcd (VGA)
49
Monitoring Functions
50
General Information
50
Adjusting Limit Values
50
Grenzwerte Anpassen
50
Data Documentation and Data Management
51
Managing Data
51
Entering Comments and Application Data ("Process Details")
52
Working with External Memory Cards
53
Viewing and Printing Data
54
Editing Data on a PC with the "Orbiprogca" Supplemental Software
55
Updating and Backup Functions for the Software
55
Updating Software Components
56
Saving Software Components
56
Restoring Software Components
56
Working in Other Languages
56
Changing the Language
56
Printing Data in Another Language
57
Creating a New Operating Language
57
Importing Programs from Other ORBIMATIC Power Sources
57
Special Keyboard Commands
57
Operation of the System with Other Mains Voltages (OM 165 CA Only)
58
Service and Troubleshooting
59
Performing Service Work
59
Pumping out Water
59
Performing Motor Calibration
59
Adjusting an External Printer
60
Switching on an Internal Printer
60
Printing a Test Page
61
Service Screen
61
Info
62
Possible Application/Operating Errors
62
Uneven Weld Seam ("Current Fluctuations")
62
Annealing Colors Inside/Outside
62
Wide Seam and no Weld Penetration
63
Uneven Seam/Hole Formation at the End of Welding
63
Ignition Problems
63
Machine Does Not Start
64
List of Error Messages
64
Status LED Indicators
68
Temporarily Deactivating Sensors and Monitoring Functions
71
Setting Date and Time
72
10. Maintenance, Service and Remedying Errors
73
Maintenance
73
Maintenance Intervals
73
Storage
74
Service/Customer Service
74
11. Environmental Protection and Disposal
75
Electric Tools and Accessories
75
12. Overview Wiring Diagram
76
13. Ec Declaration of Conformity
77
Orbimat 165 Ca | 300 Ca
77
Deutsch
83
165 Ca Gehäuse Frontansicht | Housing Front View
84
165 Ca Gehäuse Seiten- & Rückansicht | Housing Side & Rear View
86
165 Ca Haube & Display | Main Cover & Display
88
165 Ca Platine & Netzteile | Boards & Power Supplies
90
165 Ca Verbindungsleitungen | Connection Plugs
92
165 Ca Flusswächter & Wasserpumpe | Flow Meter & Water Pump
94
165 Ca Wärmetauscher | Heat Exchanger
96
165 Ca Innenansicht Rückseite | Inside Rear View
98
165 Ca Wassertank | Water Tank
100
165 Ca Zubehör | Accessories
102
Service, Kundendienst
103
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