Orbitalum ORBIMAT 180 SW Operating Instructions Manual
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Orbitalum ORBIMAT 180 SW Operating Instructions Manual

Orbital welding power supply
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Operating instructions
For responsible bodies and persons using the machine
Orbital Welding Power Supply
ORBIMAT 180 SW
To ensure safe working read the operating
instructions before commissioning.
Retain the operating instructions
for future reference.
Machine No.:

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Summary of Contents for Orbitalum ORBIMAT 180 SW

  • Page 1 Operating instructions For responsible bodies and persons using the machine Orbital Welding Power Supply ORBIMAT 180 SW To ensure safe working read the operating instructions before commissioning. Retain the operating instructions for future reference. Machine No.:...
  • Page 2 All rights reserved, in particular the rights of duplication and distribution as well as translation. Duplication and reproduction in any form (print, photo- copy, microfilm or electronic) require the written permission of Orbitalum Tools GmbH.

  • Page 3: Table Of Contents

    4.1.1 ORBICAR W trolley......17 8.3.1 Reasons and steps for adjusting 4.1.2 ORBICOOL Active ......17 procedure ........37 4.1.3 ORBITWIN switching unit ....18 8.3.2 Making percental changes ....37 (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...
  • Page 4 8.16 Importing programs from other Orbitalum power sources ......62 8.16.1 Importing procedures .....63 8.17 Special keyboard commands ....63 8.18 Operation of the system with other mains voltages ...........63 orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...

  • Page 5: About These Instructions

    OM, SW ORBIMAT, Type "SmartWelder" Further applicable documents The following documents apply together with these operating instructions: • Operating instructions of the orbital weld head (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...

  • Page 6: Information And Safety Instructions

    The orbital welding power supply is intended solely for the following utilization: • Utilization in combination with an orbital weld head of the company Orbitalum Tools GmbH or with a compatible third-part device in combination with a weld head adapter of the company Orbitalum Tools GmbH.

  • Page 7: Machine Constraints

    • We will properly dispose of devices and machines from Orbitalum Tools GmbH purchased after August 13th, 2005 if they are sent to us postage-paid. •...

  • Page 8: Fundamental Information On Operational Safety

    X When lifting the machine do not exceed the permissible total weight of 25 kg for men and 15 kg for women. X Place the orbital welding power supply on a stable base. X Wear safety shoes. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...

  • Page 9: Burns And Danger Of Fire Through High Temperatures

    X Do not play with weld head. X If the weld head is not ready for operation, switch it to the "Test" function. WARNING! Electrical hazards through contact. (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...

  • Page 10: Danger Through Incorrect Handling Of Pressure Tanks

    X The operator has to ensure safe design of the workplace in accordance with the EMF Directive 2013/35/EU. X Use only electrical devices with protective insulation in the working area of the welding system. X Observe electromagnetically-sensitive devices when igniting the system. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...

  • Page 11: Risk Of Suffocation Through An Excessive Argon Share In The Air

    Injuries can occur during dismantling for the proper disposal of the orbital welding power supply CAUTION! through uncertainties in handling tools. X In case of uncertainties send the orbital welding power supply to Orbitalum Tools – proper disposal is carried out here. (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN...

  • Page 12: Description

    Description ORBIMAT 180 SW | Operating instructions DESCRIPTION ORBIMAT 180 SW 10 11 12 14 15 16 17 18 19 20 28 29 orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...
  • Page 13 Connection possibility CAN-compatible components Surface for keyboard The optionally available keyboard can be placed before the softkeys. LED display Display of operating states and coolant flow (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...

  • Page 14: Operating Concept

    (for example weld current) (fine detent). Navigating to a menu item/field in the display: X Turn the rotary knob. The menu item/field appears in blue. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...

  • Page 15: Operation Via An External Keyboard

    X Enter the text using the keyboard. Using push switches (softkeys) on the keyboard: Function keys F1 through F6 on the external keyboard correspond to push switches 1 through 6. (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...

  • Page 16: Warning Signs

    871 001 057 Rear panel Before opening the unit disconnect the 850 060 025 mains plug. Side, left Caution: Only use Orbitalum coolant! 884 001 001 orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...

  • Page 17: Scope Of Application

    ORBIMAT 180 SW | Operating instructions Scope of application SCOPE OF APPLICATION The ORBIMAT 180 SW is characterized by the following scope of application and functions: • For welding using the Tungsten Inert Gas (TIG) process • Can be used for all materials that are fundamentally suitable for the TIG welding process.

  • Page 18: Orbitwin Switching Unit

    It is not required when working with enclosed orbital weld heads. 4.1.6 OCL-30 coolant 1 canister already included in the scope of delivery of the ORBIMAT 180 SW power source. Anti-freeze pre-mix for ORBIMAT power sources and cooling units to avoid freezing of the cooling water.

  • Page 19: Technical Specifications

    3 - 10 Via pressure reducer Recommended gas input pressure [bar] Via pressure reducer Coolant volume Coolant pressure, max. [bar] Sound level, max. [dB (A)] (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...

  • Page 20: Storage And Transport

    Pumping out coolant 1. Connect the drain hose to the coolant connection, blue. 2. Hold the end of the drain hose into a collecting vessel (min. 3 liter). orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...
  • Page 21 Select the "Coolant pump on" menu item. 8. Briefly press the rotary knob. The "Pumping coolant out" message appears. The "Cancel" button is highlighted in blue. Fig. 3: Sub-menu – Service (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...
  • Page 22 11. Stop drainage, as prolonged dry running can damage the pump. 12. Check the coolant level. 13. Check whether the pump is started and a pumping sound can be heard. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...

  • Page 23: Commissioning

    • ORBITWIN Switching Unit • Remote control with cable • ORBmax residual oxygen meter • Double pressure reducer • TIG manual welding torch for ORBIMAT (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...

  • Page 24: Connecting The Welding Power Supply

    6. Insert the gas hose (which is intended for connection to the power source and is identified by the plug-in nipple made of brass on the end) into the provided connection socket on the rear back of the power source. Connect the weld head. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...

  • Page 25: Connecting Weld Heads

    Hot surfaces of the weld head and weld points, including for a period of time after welding. CAUTION! Danger of burns. X Wear safety gloves. Before welding is carried out the cooling circuit is filled with coolant. (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...

  • Page 26: Topping Up Coolant

    2. If a remote control is connected, the STOP button (8) must be unlocked as well. 3. The power source cannot be switched on without the dummy plug or unlocked remote control. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...

  • Page 27: Switching On The Power Source

    Is an external remote control not connected? The dummy plug is missing from the remote control connection, EMERGENCY-STOP is activated. X Insert dummy plug to close the EMERGENCY-STOP circuit if necessary. (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...

  • Page 28: Setting The Language

    3. Use the rotary knob to select the desired measuring unit under "Imperial sizes" by selecting "Yes/No" and confirm. Fig. 6: Setting the measuring unit The ORBIMAT is now ready to operate. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...

  • Page 29: Operation

    This system automatically detects the type of connected head and offers it for selection first. In the example, this is an OW 76S. Fig. 8: Selecting a weld head (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...

  • Page 30: Configuring Material

    Configuring protective gas 1. Select the "Gas type" field and briefly press the rotary knob. 2. Select the protective gas. 3. Confirm by briefly pressing the rotary knob. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...

  • Page 31: Configuring Pipe Diameter

    2. Select the "Yes" option (with wire feed) and "No" option (without wire feed). 8.1.8 Calculating procedure X Select and briefly press the "Calculate procedure" menu item. The procedure is calculated. The main menu appears in the display. (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...

  • Page 32: Testing The Procedure

    8.2.2 Preparing electrode For almost all Orbitalum weld heads, electrodes with a diameter of 1.6 mm (0.063") and 2.4 mm (0.094") can be used. X For "Micro head" type OW 12: Use only electrodes with a 1.0 mm (0.039") diameter.
  • Page 33 The weld head turns to the open position. X Press softkey "Motor OK" to exit the operating scheme. X Press softkey 5 "Menu" to change directly to the main menu. (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...

  • Page 34: Connecting Forming Gas

    The coolant pump starts up, and the solenoid valve is opened. After the programmed gas pre-flow time passes, the arc is ignited and the welding process begins. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...
  • Page 35 USB stick. When the printer is activated (for example log printing after welding) or the storage medium is activated (procedure being loaded), the symbols are highlighted in blue. (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...

  • Page 36: Interrupting The Welding Process

    The machine slopes off the weld current as per the procedure. The weld head continues running during the slope-off phase. After slope-off, the weld current is switched off, the gas post purge and pump continue running until the end of the programmed time. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...

  • Page 37: Adjusting The Procedure

    Example: Specification "5%" – Change in range from –5% to +5% (absolute range: 10%). 2. Adjust and save the value with rotary knob or key- board. Fig. 14: Scale weld limit (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...

  • Page 38: Adjusting Individual Parameters

    2. Select, highlight, adjust and save parameters. X Press softkey 1 ("Weld") or softkey 2 ("Test"). The machine is ready to start. Fig. 15: Input field – Gas post purge time orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...

  • Page 39: Adjusting Ignition Current, Final Current And Current Slope-Off

    Increasing the weld current in the 1st sector affects the energy introduced to the melt pool during pool formation. X Ensure that the weld current of the 1st sector is already used during pool formation. (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...

  • Page 40: Adjusting Welding Current And Transition Times ("Slope")

    The respective selected sector is highlighted in color to the right in the display. The angular degrees of this sector is specified. 3. Select, highlight, adjust and save the "HP current", "LP current" and "Slope" parameters. 4. Press softkey 1 ("Weld") or softkey 2 ("Test"). orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...

  • Page 41: Adjusting Pulse Times

    X Press softkey 4 "Apply value" to apply all the parameters such as amount of electricity, pulse times or speeds in all the subsequent sectors. (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...

  • Page 42: Adjusting Weld Speed And Transition Time ("Slope")

    Auto programming automatically generates the value 1 for the weld speed in the high-pulse time during operation in sync with the pulse. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...
  • Page 43 An image of the seam scale appears below the process graphic. 4. Select, highlight, adjust and save the "Wire HP speed" and "Wire LP speed" parameters. 5. Press softkey 1 ("Weld") or softkey 2 ("Test"). (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...

  • Page 44: Changing The Sector

    Example: Divide sector 1 (0 - 90°) into two sectors. New border at 45°. 1. In the main menu, select "Manual/Adjust programming" > "Divide into levels". orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...
  • Page 45 Check parameters of the sector. Note: Moving the sector border to the right (185°) causes the new sector 1 to accept the parameters of the old sector 1. (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...

  • Page 46: Saving And Calling Up A Procedure

    1. Press the "Select procedure" button in the main menu. 2. Select the folder. A list of procedures is displayed. Additional information on each procedure appears in the display. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...

  • Page 47: Locking Machine With A Login

    3. To log out touch the login icon at the bottom right in the screen. X Icon highlighted in blue becomes gray = Logged out. (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...

  • Page 48: Tacking Function

    The password can be changed at any time under the menu item "System settings". If the password is lost/forgotten, please use the machine-specific master password specified in the calibration certificate. If logging in with the master password is not possible, please contact Orbitalum. Limitation of the percentage current change In the "disabled"...

  • Page 49: Using The Second Gas Pressure Level ("Flow Force")

    2 seconds is necessary so that a corresponding pressure compensation can occur in the weld head before ignition of the arc. The increased flow speeds of the Flow Force also causes turbulence, which could negatively affect stable arc ignition. (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...
  • Page 50 The "Flow Force time" field is activated. 3. Enter and save the value for the Flow Force. Quantity in "l/min" and time in "s". Fig. 22: Flow Force orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...

  • Page 51: Connecting Supplementary Devices

    See the operating instructions for the supplementary unit. 8.8.3 TIG manual welding torch Liquid-cooled manual welding torches with the Orbitalum connection system can be connected. The torch should have a torch button for starting the process. • For cassette weld heads: Ground wire required.
  • Page 52 Select weld head model from the list and save it. 4. Press softkey 1 ("Weld"). The machine is ready to start. Fig. 23: Manual torch selection orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...

  • Page 53: External Remote Control

    With the following parameters, the limit values (minimum and maximum values for warning and procedure abortion) are set based on the procedure: • Weld current • Weld speed • Arc voltage (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...

  • Page 54: Adjusting Limit Values

    The process is aborted. The gas post purge time is still observed. This method of functioning applies for the following parameters in the same way: • Minimum/maximum LP current • Minimum/maximum HP speed • Minimum/maximum LP speed orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...

  • Page 55: Data Documentation And Data Management

    Deleting a procedure The system always saves logs on the external memory. The system-based required procedure "De- fault" and the folder "Default" cannot be deleted. (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...
  • Page 56 = Process is executed and the directories or files are moved. X ϕ"No" = Process is not executed. The selection is retained. X "Cancel" = Process is not executed. The selection is removed. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...

  • Page 57: Entering Comments And Application Data ("Process Details")

    3. Various parameters can now be added individually. A comment field appears in the display. Fig. 28: Process details Fig. 29: Comments 4. Highlight the input field, enter the text and save. (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...

  • Page 58: Working Using Usb

    The logs can also be displayed in the display of the machine. X Display data of the logs (actual current values, weld speed and arc voltage) as a table in the display. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...

  • Page 59: Viewing And Printing Data

    Example (see Fig.): Log file with the number 20180302103517 (3/2/2018 at 10:35 p.m. and 17 seconds). The logs are identified by color: Green identifier with check mark: All measured actual values lie within the monitoring limits for alarm and abort. (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...

  • Page 60: Editing Data On A Pc With The "Orbiprogca" Supplementary Software

    Editing data on a PC with the "OrbiProgCA" supplementary software Using the external software, the procedure and log files generated by Orbitalum welding units of the entire ORBIMAT- series (180 SW, 160/250 C, 165/300 CB, 165/300 CA) can be saved and printed on an external PC.

  • Page 61: Updating Software Components

    Operation 8.12 Updating software components Update with a new version of Orbitalum (can be obtained via Internet) 1. Connect the USB stick obtained from Orbitalum. 2. In the main menu, select "System data" > "Update". 3. Select the software component.

  • Page 62: Printing Data In Another Language

    8.16 Importing programs from other Orbitalum power sources This allows procedures to be imported from Orbitalum devices which are either no longer being produced or which work with a different operating system. A procedure import to any CA and SW machine is possible from the following units: •...

  • Page 63: Importing Procedures

    Procedures containing current values over 120 A cannot be started. X Ensure that an appropriate power plug is used for the power connection. (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...

  • Page 64: Service And Troubleshooting

    Continuously large and constantly different speed deviations are an indicator of a defect in the power source or weld head that cannot be compensated via motor calibration. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...
  • Page 65 The calibration can be aborted at any time by pressing the rotary knob. Motor calibration is only possible with heads that have a limit switch. (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...

  • Page 66: Adjusting An External Printer

    6. Move paper forward by pressing the line feed button. D not pull the paper through by hand! Guide the paper through the slot in the cover and close the cover again. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...

  • Page 67: Printing A Test Page

    X Enter letter sequence SER (for SERVICE) on the exter- nal keyboard. The Service screen for the running welding process ap- pears in the display. Fig. 34: Service screen (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...

  • Page 68: Info

    – Approx. 7 l/min for the weld gas and approx. 2–3 l/min for the forming gas – Gas pre purge time/gas post purge time set optimally. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...

  • Page 69: Wide Seam And No Weld Penetration

    The reason for this can be that the alloy components in the base material are not evenly distributed. X Grind the electrode properly. (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...

  • Page 70: Ignition Problems

    Dummy plug is missing from the remote control connection. • EMERGENCY-STOP function of a (possibly) connected remote control is activated. X Insert the dummy plug. X Unlock the EMERGENCY-STOP button of the remote control. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...

  • Page 71: List Of Error Messages

    (see chap. 8.9, p. 53). Cause for excessive arc voltage: High transition resistances in the weld circuit (plug, ground contact, etc.) For cassette heads: Worn current coolant cables. (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...
  • Page 72 Internal read-write error in the software. "Error code" is followed by the error in "plain text" (see Messages 18 through 29) or a two-digit number. X Contact the Orbitalum service. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...
  • Page 73 X Use other parameters. • Data of the database on the internal memory not present or not readable. X Contact Orbitalum to restore the data. (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...
  • Page 74 X Check the connection to the printer. communication with the X Check the network connection. printer X Refresh the printer list. Settings incorrect X Check the entries. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...

  • Page 75: Status Led Indicators

    Example: With the gas sensor deactivated, the welding process is no longer interrupted if the gas bottle is empty. X Deactivate sensors only in cases where this is absolutely necessary. (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0...

  • Page 76: Setting The Date And Time

    The following display appears: 2. Highlight, activate and enter values for the "Year", "Month", "Day", "Hour", "Minute" and "Second". 3. Press softkey 3 ("Save"). Fig. 36: System adjustments orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...

  • Page 77: 10. Maintenance And Troubleshooting

    2. Add fresh tap water and pump out all of this filling as well. 3. Fill the tank with coolant OCL-30. Annually X Have inverter calibration carried out by the Orbitalum Service. Have the BGV-A3 test carried out by Orbitalum or a certified body. (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN...

  • Page 78: Storage

    For troubleshooting, please contact the branch responsible directly. Please indicate the following details: • Type of machine: ORBIMAT 180 SW • Machine No.: (see type plate) orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Phone +49 (0) 77 31 792-0 (17.09.18) OW_ORBIMAT_180SW_BA_850060202_00_EN...

  • Page 79: 11. Ec Declaration Of Conformity

    DIN EN 60204-1:2007-06 Las siguientes normas armonizadas han sido aplicadas: DIN EN 60974-1:2014-09 DIN EN 60974-2:2013-11 DIN EN 50445:2009-02 Authorised to compile the technical file is Mr. Gerd Riegraf, Orbitalum Tools GmbH, D-78224 Singen. Singen, 01.06.2018 Markus Tamm Marcel Foh Managing Director Business Development Manager (17.09.18) OW_ORBIMAT_180SW_BA _850060202_00_EN...
  • Page 80 EUROPE ASIA GULF COAST GERMANY CHINA Sales, Service & Rental Center E.H. Wachs E.H. Wachs Orbitalum Tools GmbH Orbitalum Tools 600 Knightsbridge Parkway 2220 South Philippe Avenue Josef-Schuettler-Str. 17 New Caohejing International Lincolnshire, IL 60069 Gonzales, LA 70737 78224 Singen...

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