Orbitalum ORBIMAT CAdvanced Series Operating Instructions Manual
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Orbitalum ORBIMAT CAdvanced Series Operating Instructions Manual

Orbital welding power supplies
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Operating instructions
for operators and machine users
Orbital Welding Power Supplies
ORBIMAT CAdvanced
ORBIMAT 165 CA
ORBIMAT 300 CA
Please read all operating instructions before commissioning this machine so that you can work with it safely.
Retain the operating instructions for future use.
Machine No:

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Summary of Contents for Orbitalum ORBIMAT CAdvanced Series

  • Page 1 Operating instructions for operators and machine users Orbital Welding Power Supplies ORBIMAT CAdvanced ORBIMAT 165 CA ORBIMAT 300 CA Machine No: Please read all operating instructions before commissioning this machine so that you can work with it safely. Retain the operating instructions for future use.

  • Page 2: Table Of Contents

    8.3.7 Adjusting welding current and 4.2.4 ORBIMAT 300 CA AC/DC Compact ...16 transition times ("Slope") ....38 4.2.5 ORBIMAT 300 CA AVC/OSC .....16 8.3.8 Adjusting pulse times ....40 orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...
  • Page 3 (OM 165 CA only) ......58 All rights reserved, particularly the right to copy, distribute and translate. Duplication or reproduction in any form (print, photocopy, microfilm or data capture) requires written permission from Orbitalum Tools GmbH. (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 4: About This Instructions

    Single action instruction: You must carry out an action here. Conditional action instruction: You must carry out an action here if the preceding condition is fulfilled. Abbreviations Abbr. Meaning ORBIMAT CAdvanced orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...

  • Page 5: Warning Signs

    ORBIMAT 165 CA Rear Danger: ORBIMAT 300 CA Danger of injury from electric shock ORBIMAT 165 CA Rear Warning: ORBIMAT 300 CA Danger of injury from electric shock (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 6: Owner Information And Safety Precautions

    Temperature range for machine storage: –20 °C to 40 °C, (< 70% rel. humidity). X Do not work in misty, rainy or stormy conditions outside. Cooling is only ensured with a full water tank. orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...

  • Page 7: Basic Safety Precautions

    OWNER INFORMATION AND SAFET Y PRECAUTIONS Basic safety precautions All products produced and sold by Orbitalum Tools GmbH are built for safe use using state-of-the-art technology. Remaining risks are described in the following operating instructions. Using the equipment in a way other than as described in the operating instructions can lead to serious personal injury and damage to property.
  • Page 8 X Ensure that no flammable materials or soiling is located near the machine. Hot surfaces of the weld head and weld points, including for a period of time after welding. Danger of burns! X Wear safety gloves. CAUTION orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...
  • Page 9 X Check safety parts daily for proper operation. X Check machine daily for externally visible damage and defects. DANGER Have a professional remedy the damage and defects immediately. (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 10: Layout Of The Product

    5. Multicard reader 6. Flowmeter Front panel 8. Main switch 9. Hood 10. Softkeys 11. 10.5" color display Fig. 1: Layout of Orbimat 165 CA 10 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...

  • Page 11: Orbimat 300 Ca

    1. Integrated compact cooling Fig. 3: Compact Cooling * In ORBIMAT 300 CA Compact and 300 CA AC/DC Compact already in its basic configuration. | 11 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 12: Accessories

    ORBIMAT 300 876 000 001 8,800 *not suitable for AVC/OSC machines. 3.4.5 ORBICAR S trolley Article Code ORBICAR S trolley 884 000 001 19,100 12 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...

  • Page 13: Orbtrolley

    12,0 - 110,0 0.472 - 4.331 881 000 001 3,150 3.4.11 CompactFlash Card 32 MB Article Code CompactFlash Card 32 MB 875 0102 056 0,010 | 13 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 14: Soft-/Hardware Package

    0,010 Ribbon cartridge for integrated printer CB 875 030 002 0,020 3.4.16 Anti freeze Article Code Anti freeze 1 Liter 875 030 011 1,350 14 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...

  • Page 15: Characteristics And Range Of Applications

    Current and motor slope setting between the individual sectors. • Monitoring of cooling water and weld gas. • Programming of up to 99 sectors possible. • VGA port. • Built-in printer. | 15 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 16: Additional Characteristics

    After entering the pipe diameter, wall thickness, material and gas type, the machine creates a procedure suggestion. This procedure suggestion usually requires only minimal adjustments which can be determined by carrying out a test run of the procedure, for example. 16 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...

  • Page 17: Technical Data

    Min. weld voltage V (DC) Max. weld voltage V (DC) Max. open-circuit voltage V (DC) Min. cable diameter Max. ignition power Joule Max. ignition voltage | 17 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...
  • Page 18 Recommended gas input pressure Via pressure reducer Cooling water volume CA 165 only Max. water pressure CA 165 only Max. sound level dB (A) IP 23 18 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...

  • Page 19: Commissioning

    1 external operating keyboard (875.012.075) • 2 keys for key switch (for subsequent ordering of one key, 875.012.058) • 1 set of operating instructions | 19 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 20: Setup And Assembly

    4. Weld current socket 5. Weld current plug 6. Amphenol socket, control line Strain relief eye Fig. 5: Front panel: Connections and control elements 20 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...

  • Page 21: Operating Concept

    Direct access to standard functions (e.g. "start" and "stop") is possible at all times. | 21 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 22: Operation Via The Rotary Knob

    X Enter text using the keyboard. Using push switches (softkeys) on the keyboard Function keys F1 through F5 on the external keyboard correspond to push switches 1 through 5. 22 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...

  • Page 23: Connection Of The Power Source

    X Insert the two weld current plugs for the ground connection (Fig. 5, Item 5) and the electrode connection (Fig. 5, Item 4). X Ensure that both plugs are inserted fully and are firmly seated. | 23 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 24: Commissioning

    Hot surfaces of the weld head and weld points, including for a period of time after welding. Danger of burns! X Wear safety gloves. CAUTION 24 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...

  • Page 25: Adding Anti-Freeze And Water

    The software is loaded. The main menu (long form) appears in the display. 3. If the main menu appears in short form: Set front key switch to "disabled" position. Problems while switching on | 25 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...
  • Page 26 1. In the main menu, call up the "System settings" menu item by turning the rotary knob. 2. Briefly press rotary knob. The System settings sub-menu appears. 26 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...
  • Page 27 5. Select the "Pump water out" menu item. 6. Briefly press rotary knob. The "Pumping water out" message appears. The "Cancel" button is highlighted in blue. Fig. 11: Pumping out water | 27 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...
  • Page 28 3. Check whether the pump is running and if a pumping sound can be heard. Additional help see Sec. 9, Page 59 "Service and troubleshooting". 28 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...

  • Page 29: Operation

    3. Confirm by briefly pressing the rotary knob. Configuring material 1. Select "Material" field and briefly press the rotary knob. The following display appears: | 29 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...
  • Page 30 Configuring wall thickness 1. Select "Wall thickness" field and briefly press the rotary knob. The value range is limited to 4 mm. 30 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...

  • Page 31: Testing The Procedure

    X Store ground electrodes so that there is no danger of injury. WARNING Turning weld head You can turn the weld heads with a motor for insertion of the electrode. | 31 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 32: Connecting Forming Gas

    X Ensure sufficient gas pre purge time before starting the machine. To determine the right time, the residual oxygen meter (ORB 1001) can be used. 32 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...

  • Page 33: Welding

    • Gas flow: The welding process is interrupted if 3 L/min is undershot. • The weld current, weld voltage and weld speed process parameters: | 33 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 34: Interrupting The Welding Process

    Machine switches to ready-to-start condition. 8.2.4 Interrupting the welding process Switching off entire system X XXSwitch off machine at the main switch. – or – 34 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...

  • Page 35: Adjusting The Procedure

    The current limit is specified in the "Limit for correction factor" field, in which the operator can change the correction factor in "completed" mode (production mode). Example: Specification "5%" – Change in range from –5% to +5% (absolute range: 10%). | 35 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 36: Adjusting Individual Parameters

    Cassette weld heads: Due to electrode oxidation, do not use a gas post purge time of less than 10 seconds. LP weld tongs: Do not change the gas times specified by auto programming. 36 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...

  • Page 37: Adjusting Ignition Current, End Current And Current Slope-Off

    The current slope-off is necessary to prevent a final crater (formed due to immediate switch-off) from being formed. Is a longer or shorter run-out of the weld seam desired? X Increase or decrease value. | 37 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 38: Adjusting The Pool Formation Time

    Current of 50 A (HP) in sector 1 and 45 A (HP) in sector 2 • Sector time in level 2 of 10 sec. • Slope of 10% 38 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...
  • Page 39 X Confirm message (see Fig. 22) by pressing the rotary knob. The next time the machine is started, the % values corresponding to the seconds appear. | 39 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 40: Adjusting Pulse Times

    The motor remains nearly still during the high-pulse phase and moves only during the low-pulse phase. This method reduces the volume of the liquid material so that the melt pool remains under control even with wall thick- 40 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...
  • Page 41 Its minimum value is 0 and maximum value is as long as the current slope-off. With a value of 0, the wire feed stops when current slope-off begins. If the time corresponds to the duration of the current slope-off, wire continues to | 41 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 42: Changing The Sector

    3. Ensure that the pointer is positioned correctly. For this purpose, compare value in the sector list (end sector 1 = 90°) with the degree information. 42 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...
  • Page 43 Check parameters of the sector. Note: Moving the sector border to the right (185°) causes the new sector 1 to accept the parameters of the old sector 1. | 43 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 44: Saving And Calling Up A Procedure

    "Yes": The unsaved procedure is saved. The main menu appears. If unsaved procedures are saved or adjustments were rejected: 4. Call up procedure again. The selected program appears in the display. 44 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...

  • Page 45: Locking Machine With Key Switch

    3. Select and highlight the "Limit for correction factor" field and enter a percental value. – or – If no adjustment is desired: Enter value "0". 4. Save procedure. 5. Lock machine with key switch. | 45 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 46: Tacking Function

    X Recommendation: Run procedure in test mode and check the movement of the rotor when doing so. Fig. 26: Ready to weld (tacking function) 46 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...

  • Page 47: Using The Second Gas Pressure Level ("Flow Force")

    Connection to the machine: The machine cannot be started as long as the residual oxygen value lies above the set limit value. If the limit value is exceeded, the process is canceled and a note is entered in the log. | 47 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 48: Connecting And Configuring The Bup Control Unit

    1. In the main menu, select "Manual/Adjust programming" > "Parameter adjustments" > "Basic adjustments". 2. Select and highlight the "Weld head model" field. The list of weld head models appears in the display: 48 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...

  • Page 49: External Remote Control

    External monitor/LCD (VGA) VGA port: On back of machine, labeled "Monitor". The machine display is not switched off when an additional monitor is connected. | 49 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 50: Monitoring Functions

    The process is aborted. The gas post purge time is still complied with. Minimum HP current (alarm) Downward deviation of the high-pulse current (HP): If the specified deviation (–5 A) is reached, a warning message appears. 50 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...

  • Page 51: Data Documentation And Data Management

    Gray diskette symbol or no diskette symbol: Data is being deleted from the internal memory. 2. Press button for desired deletion process. 3. Confirm message. Data (procedure, log etc.) is deleted. | 51 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 52: Entering Comments And Application Data ("Process Details")

    A list for entering process-relevant, "non-electrical" parameters appears in the display. Fig. 33: Process details 2. Enter notes on the parameters in the corresponding fields and save them. 52 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...

  • Page 53: Working With External Memory Cards

    The diskette symbol at the bottom right appears red. The memory card is activated as the storage medium. When writing and reading, the software no longer uses the internal memory, but will use the external memory card instead. | 53 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 54: Viewing And Printing Data

    All logs for a procedure: You proceed to a procedure using the folder structure here as well. Now, all logs which were generated when welding with this procedure are printed. 54 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...

  • Page 55: Editing Data On A Pc With The "Orbiprogca" Supplemental Software

    Machine operating software (system) • Auto programming files • Data of the individual weld heads (weld head list) • Files of the different operating languages (language files) | 55 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 56: Updating Software Components

    3. In the sub-menu, select the last entry. The "Language" menu appears in the display. 4. The list of available languages appears. 5. Select correct language and confirm. 56 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...

  • Page 57: Printing Data In Another Language

    8.17 Special keyboard commands The following commands can be entered using the external keyboard. • Display software version • Display service screen | 57 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 58: Operation Of The System With Other Mains Voltages (Om 165 Ca Only)

    Procedures containing current values over 110 A cannot be started. X Ensure that an appropriate power plug is used for the power connection. X Have the power plug changed if necessary. 58 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...

  • Page 59: Service And Troubleshooting

    3. If the deviation is greater: Confirm message with "Yes" and save value. The machine is aware of the fault of the current connected weld head and compensates for it in the process. | 59 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 60: Adjusting An External Printer

    Switching on an internal printer Inserting a new paper roll This function is used exclusively for insertion of a new paper roll into the internal printer. 60 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...

  • Page 61: Printing A Test Page

    Actual Val: Display of the current actual value of the running process calculated from the information of the analog inputs or serial inverter interface 1. Press "Service Screen" button. The following display appears: Fig. 39: Service Screen | 61 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 62: Info

    Recommendation: Approx. 7 L/min for the weld gas and approx. 2–3 L/min for the forming gas • Gas pre purge time/gas post purge time set optimally 62 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...

  • Page 63: Wide Seam And No Weld Penetration

    The machine controller is shielded from these disruptive fields. If problems are occurring with the arc ignition, malfunctioning of the computer or a corresponding defect in the system cannot be ruled out. | 63 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 64: Machine Does Not Start

    X Check water flow: Disconnect water return from machine for testing). This message also appears outside the welding process if the water was switched on using the gas/water button and no water is flowing. 64 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...
  • Page 65 X Switch machine off and then, after 30 seconds, switch it on again. Is the fault still occurring? X Contact your specialist dealer or ORBIMATIC. | 65 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...
  • Page 66 The number of folders and procedures per folder is limited to 100, however. Over 90% of resources used up for folders! 66 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...
  • Page 67 An error occurred After entering ERR on the external keyboard: Internal error log ("Failures.txt" file) while reading the file is not present or is damaged. FAILURES.TXT! | 67 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 68: Status Led Indicators

    (by a print command). Yellow LEDs: Indicate various functions. Switched on or off depending on the operating condition of the system and the function. 68 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...
  • Page 69 From the main menu, select "System settings" > "Service" > "Switch on internal printer". – In both cases, the power supply unit is activated and the B2 LED lights up. | 69 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...
  • Page 70 The check only makes sense if the voltage supply for the weld head is functioning (see LED B1). 70 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...

  • Page 71: Temporarily Deactivating Sensors And Monitoring Functions

    1. In the main menu, select "System settings" > "System adjustments". The following display appears: Fig. 41: System adjustments 2. Select the "No" option for "Gas flow sensor"/"Water flow sensor" for deactivation. | 71 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 72: Setting Date And Time

    2. Highlight, activate and enter values for the "Year", "Month", "Day", "Hour", "Minute" and "Second" fields one after another. 3. Press softkey 3 ("Save"). 72 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...

  • Page 73: 10. Maintenance, Service And Remedying Errors

    5. Carry out current calibration incl. log. 6. Carry out full machine test with all functions. After 3 years X Replace buffer battery (PC). | 73 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 74: Storage

    Machine model: (ORBIMAT 165 CA, ORBIMAT 300 CA, ORBIMAT 300 CA Compact, ORBIMAT 300 CA AC/DC, ORBIMAT 300 CA AC/DC Compact, ORBIMAT 300 CA AVC/OSC) – Machine No.: (see rating plate) 74 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...

  • Page 75: 11. Environmental Protection And Disposal

    Used electric and electronic devices contain parts which must be handled specially as per EU guidelines. • We will properly dispose of devices and machines from orbitalum tools GmbH purchased after August 13th, 2005 if they are sent to us postage-paid. (nach RL 2002/96/EG) •...

  • Page 76: 12. Overview Wiring Diagram

    OVERVIEW WIRING DIAGR AM ORBIMAT CA | Operating instructions 12. OVERVIEW WIRING DIAGRAM Abb. 1: Übersichtsplan 76 | orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0 (01.2012) OM_BA_ORBIMAT_CA_01_EN...

  • Page 77: 13. Ec Declaration Of Conformity

    Authorized to compose technical documentation: Gerd Riegraf, Orbitalum Tools GmbH, D-78224 Singen, Germany. Singen, Germany, on 1/222/10 Markus Tamm Marcel Foh Managing Director Head of BU Orbital Welding | 77 (01.2012) OM_BA_ORBIMAT_CA_01_EN orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...
  • Page 78 Notizen | Notes orbitalum tools gmbh  ...
  • Page 79  ...
  • Page 80 We look forward to your comments and suggestions. Orbitalum Tools GmbH Josef-Schüttler-Str. 17 78224 Singen, Germany Sales contact: Tel. +49 (0) 77 31 792-0 Fax +49 (0) 77 31 792-524 tools@orbitalum.com www.orbitalum.com © Orbitalum Tools GmbH D-78224 Singen 2011 Printed in Germany...
  • Page 81 Ersatzteilliste Spare parts list Orbitalschweißen | Orbitalschweißstromquelle Orbital Welding | Orbital welding power supply ORBIMAT 165 CA Maschinen-Nr.: Machine -no.: Code 871 060 101_03 | DE/EN...
  • Page 82 Vervielfältigungen oder Reproduktionen in jeglicher Form (Druck, Fotokopie, Mikrofilm oder Datenerfassung) bedürfen der schriftlichen Genehmigung durch die Orbitalum Tools GmbH. All rights reserved (in particular, the rights regarding reproduction, distribution and translation). Reproduction in any form (print, photocopy, microfilm or data storage) requires written permission from Orbitalum Tools GmbH.
  • Page 83 165 CA INNENANSICHT RÜCKSEITE | INSIDE REAR VIEW ...................18 165 CA WASSERTANK | WATER TANK ........................20 165 CA ZUBEHÖR | ACCESSORIES ..........................22 SERVICE, KUNDENDIENST ............................23 OW_ETL_ORBIMAT_165 CA _871.060.101_DE_EN_03 orbitalum tools GmbH, D-78224 Singen, www.orbitalum.com, Tel. +49 (0) 77 31 792-0...

  • Page 84: 165 Ca Gehäuse Frontansicht | Housing Front View

    165 CA GEHÄUSE FRONTANSICHT | HOUSING FRONT VIEW Kartenlesegerät mit herausnehmbaren Einsatz nicht mehr verfügbar. Als Ersatz bitte Pos. 11 und 12 verwenden. Cardreader with removable reader not longer available For replacement use pos. 11 and 12.
  • Page 85 Pos. Code Stück Bezeichnung Pos. Code Stück Bezeichnung Item No. Part No. Quant. Description Item No. Part No. Quant. Description Display Deckel CA 872.001.017 Display cover CA Einbraudrucker CA 871.012.003 Internal printer CA Betätigungsknopf für Drehsteller CA 872.001.008 Knob for haptic rotary switch CA Frontplatte OM 165 CA 871.050.003 Front planel OM 165 CA...

  • Page 86: 165 Ca Gehäuse Seiten- & Rückansicht | Housing Side & Rear View

    165 CA GEHÄUSE SEITEN- & RÜCKANSICHT | HOUSING SIDE & REAR VIEW...
  • Page 87 Pos. Code Stück Bezeichnung Pos. Code Stück Bezeichnung Item No. Part No. Quant. Description Item No. Part No. Quant. Description Haubenscharnier rechts CA 874.001.032 Hinge for cover right CA Rückwand OM 165 CA klein 871.001.011 Rear panel OM 165 CA small Blende PC Board 875.050.009 Cover CPU-connectors...

  • Page 88: 165 Ca Haube & Display | Main Cover & Display

    165 CA HAUBE & DISPLAY | MAIN COVER & DISPLAY...
  • Page 89 Pos. Code Stück Bezeichnung Pos. Code Stück Bezeichnung Item No. Part No. Quant. Description Item No. Part No. Quant. Description Gelenkbolzen links für Haube CA 872.001.014 Hinge bolt left for CA cover Scharnier links für CADisplay 872.001.015 Hinge left for CA display Display Gehäuse CA 872.001.018 Display housing CA...

  • Page 90: 165 Ca Platine & Netzteile | Boards & Power Supplies

    165 CA PLATINE & NETZTEILE | BOARDS & POWER SUPPLIES...
  • Page 91 Pos. Code Stück Bezeichnung Pos. Code Stück Bezeichnung Item No. Part No. Quant. Description Item No. Part No. Quant. Description CA-Platine 875.012.014 CA-Board Kabel PSPR-Drucker-IF Platine OM CA 861.050.008 Cable PSPR-printer-IF PCB OM CA Interfaceplatine ORBIMAT CA 871.012.015 Interface board ORBIMAT CA Drucker Spannungsversorgungsplatine CA 871.012.010 Printer power-control board CA...

  • Page 92: 165 Ca Verbindungsleitungen | Connection Plugs

    165 CA VERBINDUNGSLEITUNGEN | CONNECTION PLUGS...
  • Page 93 Pos. Code Stück Bezeichnung Pos. Code Stück Bezeichnung Item No. Part No. Quant. Description Item No. Part No. Quant. Description Kabel CPU X84-Filterboard X84B OM165 Kabel PSPR-Drucker-IF Platine OMCA 860.050.025 861.050.008 Cable CPU X84 - filter board X84B OM165 Cable PSPR-printer-IF PCB OMCA Kabel Spannungsvers.

  • Page 94: 165 Ca Flusswächter & Wasserpumpe | Flow Meter & Water Pump

    165 CA FLUSSWÄCHTER & WASSERPUMPE | FLOW METER & WATER PUMP 9 27...
  • Page 95 Pos. Code Stück Bezeichnung Pos. Code Stück Bezeichnung Item No. Part No. Quant. Description Item No. Part No. Quant. Description Isolationsfolie Interface Platine 875.001.025 Isolation sheet IF Board Netzteil CPU/Motor 24VDC/60W 875.012.031 Power supply CPU/Motor 24V DC/60W Wasserschlauch schwarz 875.020.028 Water hose black 1-Ohr-Klemme mit Einlagering, 9,8-11,8mm 860.020.004...

  • Page 96: 165 Ca Wärmetauscher | Heat Exchanger

    165 CA WÄRMETAUSCHER | HEAT EXCHANGER...
  • Page 97 Pos. Code Stück Bezeichnung Pos. Code Stück Bezeichnung Item No. Part No. Quant. Description Item No. Part No. Quant. Description Isolationsfolie Rechnerboard 875.001.024 Isolation Sheet Computer Board Zündgerät Inverter 165A 875.012.059 Arc starter inverter 165A Serviceschalter Zündgerät 875.012.034 Service switch arc starter Überlastsicherung 20A 875.012.035 Overload protection fuse...

  • Page 98: 165 Ca Innenansicht Rückseite | Inside Rear View

    165 CA INNENANSICHT RÜCKSEITE | INSIDE REAR VIEW 11 12...
  • Page 99 Pos. Code Stück Bezeichnung Pos. Code Stück Bezeichnung Item No. Part No. Quant. Description Item No. Part No. Quant. Description Kabel IF Platine-Filterkarte 860.050.031 Cable IF pcb Scharnier Interfaceboard 875.001.007 Hinge for Interface Board Kabel CPU X84 - Filterboard X84B OM165 860.050.025 Cable CPU X84 - filter board X84B OM165 Kabel Inverter-CPU...

  • Page 100: 165 Ca Wassertank | Water Tank

    165 CA WASSERTANK | WATER TANK...
  • Page 101 Pos. Code Stück Bezeichnung Pos. Code Stück Bezeichnung Item No. Part No. Quant. Description Item No. Part No. Quant. Description Schnellverschluss Wassertank 871.020.001 Quick connector water tank female Tankstutzen Wassertank OM165 871.014.001 Filler inlet water tank OM165 Dichtring für Tankstutzen OM165 860.020.097 Seal ring for filler inlet water tank OM165 Wasserschlauch 1/2"...

  • Page 102: 165 Ca Zubehör | Accessories

    165 CA ZUBEHÖR | ACCESSORIES...

  • Page 103: Service, Kundendienst

    Pos. Code Stück Bezeichnung Pos. Code Stück Bezeichnung Item No. Part No. Quant. Description Item No. Part No. Quant. Description Externe Tastatur f. ORBIMAT Stromquellen (inkl. Tastatur Adapter, Pos.7) 875.012.057 External keyboard for ORBIMAT power sources (incl. keyboard adapter, item no. 7) Compact Flash Card 32 MB 875.012.056 Compact Flash Card 32 MB...
  • Page 104 Toll Free: 800.323.8185 Fax +971 4 88 65-212 UNITED KINGDOM CHINA WACHS UK Units 4 & 5 Navigation Park Orbitalum Tools, Representative China Road One, Winsford Industrial Estate New Caohejing International Business Winsford, Cheshire CW7 3RL Center B-1501 United Kingdom No.

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