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OL-450S2
Omron OL-450S2 Manuals
Manuals and User Guides for Omron OL-450S2. We have
2
Omron OL-450S2 manuals available for free PDF download: User Manual, Manual
Omron OL-450S2 User Manual (256 pages)
Brand:
Omron
| Category:
Robotics
| Size: 14 MB
Table of Contents
Intended Audience
3
Units
4
Manual Information
5
Page Structure
5
Special Information
5
Additional Information
6
Sections in this Manual
7
Table of Contents
8
Terms and Conditions Agreement
13
Warranty and Limitations of Liability
13
Application Considerations
14
Disclaimers
14
Errors and Omissions
15
Safety Precautions
16
Definition of Precautionary Information
16
Symbols
16
Dangers
17
Warnings
17
Operating Environment
20
Cautions
21
Precautions for Safe Use
24
Precautions for Correct Use
26
Regulations and Standards
27
Directives
27
Standards
27
Regulatory Markings
28
Conformance to KC Certification
28
Related Manuals
29
Glossary
30
Revision History
33
Overview
35
Intended Use
37
Features and Components
39
Control Strip
39
Selection Switch
41
Lasers
42
Skins
42
Rear Bumper
46
Light Strips and Signal Lamp
46
Drive Train and Suspension
46
Computing System
46
Battery
46
Additional Information
47
Charging Station
47
Wireless Antennas
48
Localization
49
Autonomous Navigation
50
Labels
51
AMR Information Label
51
Battery Information Label
51
AMR Safety and Warning Label Locations
52
Battery Safety and Warning Label Location
52
Part Numbers
54
Accessories
55
Stationary Electronics
55
Stationary Coil
55
Battery
55
Charging Ramp
55
Fleet Manager
56
Service Charger
56
Lift Bridge
57
Manual Mover
57
Work Bench
57
Mobile I/O Box
58
Cell Alignment Positioning System
58
Cycle Time Optimization
59
FLOW Core Software
60
Mobileplanner Software
60
System Requirements
61
Fleet Management Software
61
Setnetgo Software
62
Driving and Navigation Software
63
Payload Considerations
64
Coordinate System
66
Specifications
67
Performance Specifications
68
Lifting Specifications
69
Physical Specifications
70
Dimensions
70
Battery Dimensions
74
Payload Center of Gravity
76
Weights
77
Environmental Specifications
78
AMR Environmental Specifications
78
Charging Station Environmental Specifications
79
Battery Environmental Specifications
79
Other Specifications
80
Laser Specifications
80
Battery Specifications
80
Charging Station Specifications
80
Additional Information
81
Drive Train
81
Safety Function Performance Levels
81
Stopping Distance and Time
83
Wireless Specifications
85
Path Planning Specifications
85
Service Charger Specifications
85
Installation
87
Installation Introduction
88
Charging Station Installation
90
Floor Conditions
91
Mount the Stationary Electronics
91
Install the Charging Ramp
91
Installation Procedure
92
Install Stationary Coil on Charging Ramp
94
Electrical Connections
95
Connection Procedure
96
Charging Zone Safety
96
Charging Station Commissioning
98
Commissioning Procedure
98
Battery Installation
99
Battery Installation and Connection Procedure
99
Control Strip Connections
103
Service Charger Connection
103
Manual Lift Control Connection
103
Maintenance Ethernet Connection
103
Network Connections
104
Default Network Settings
104
Wired Connection Procedure
104
Wireless Connection
105
Wireless Considerations
106
Payload Carrier Mounting Points
108
Attaching Warning Labels
109
AMR Commissioning
110
Commissioning Procedure
110
Additional Information
110
Map Creation Overview
111
Basic Mapping Tasks
112
Operation
113
Payload Movement and Transfer
115
Payload Detection and Monitoring
115
Overhanging Payloads
117
AMR Start-Up
118
AMR Start-Up Procedure
118
AMR Shut-Down Procedure
120
Workspace
121
Operating Zone
122
Operating Hazard Zones
122
Restricted Zones
123
Physical Barriers
123
Logical Barriers
124
Obstacles
124
Payload Transfer Stations
124
Risk Mitigation
124
Clearances
127
Rotational Clearances
127
Docking Clearances
127
Narrow Passageway Behavior (Linear)
129
Additional Information
129
Minimum Lane Width
130
Immobilization
131
Charging AMR Battery
132
Charging Station
132
Charging Battery for the First Time
134
Autonomous Charging
136
Balancing the Battery
137
Storing Batteries
138
Lift Mechanism
139
Lateral Motion
140
Control Strip
141
Maintenance Ethernet Port
141
Main Disconnect Switch
141
Selection Switch
141
Manually Moving the AMR
143
Safety Considerations
143
Moving AMR with Lifting Plate up
144
Moving AMR with Lifting Plate down
149
Protective Stops
152
Emergency Stop
153
Additional Information
153
Emergency Stop Recovery Procedure
153
Overspeed Protection
154
Light Strips and Signal Lamp States
155
Forward
155
Reverse
155
Lateral Right
155
Lateral Left
155
Turning Right
156
Turning Left
156
Rotating in Place
156
Charging
156
Booting
157
Obstacle Detected / Protective Stop
157
Stopped with Warning or Fault
157
Emergency Stop
157
Lost
158
Idle
158
Warning Buzzer
159
Safety Scanner Zones
160
Safety Zone Pairs
160
Motion Limits
191
Additional Information
191
Back up and Restore the AMR
192
Creating Backup Files
192
Create a Restore-Point
192
Configuration File Backup
193
Restoring the AMR
194
Setnetgo Recovery Mode
199
Emergency Situations
203
Collecting Troubleshooting Information
206
Stationary Electronics Problems
207
Battery Problems
209
Low Battery Recovery
209
Battery Charging Problems
209
Leaking Batteries
210
Exposure to Liquids
211
AMR Start-Up Problems
212
Circuit Breaker Panel
213
Localization Problems
214
Other AMR Problems
215
Maintenance Introduction
218
AMR Lock-Out Tag-Out Procedure
219
Charging Station Lock-Out Tag-Out Procedure
220
Lifting the AMR
221
Mounting the AMR on Work Bench
223
Mounting Procedure
224
Removing and Mounting the Lifting Plate
226
Maintenance Tasks and Schedule
228
Lubricating the Lifting System
229
Safety and Warning Labels
235
Cleaning
236
Cleaning Intervals
236
Cleaning Laser Lenses
236
Cleaning Drive Wheels
237
Replacing Items
239
Removing and Replacing Skins
239
Removing and Replacing Battery
241
Removal and Replacement Procedure
241
Replacing Lifting Plate Rubber Strips
243
Replacing Motion Controller Buffer Battery
243
Replacement Procedure
244
Replacing Grounding Chain
245
Parts List
248
Network Port Allocation
249
Storing the AMR
251
Shipping the AMR
252
Lubricants
253
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Omron OL-450S2 Manual (68 pages)
Brand:
Omron
| Category:
Robotics
| Size: 3 MB
Table of Contents
Intended Audience
3
Units
4
Manual Information
5
Page Structure
5
Special Information
5
Additional Information
6
Sections in this Manual
7
Table of Contents
8
Terms and Conditions Agreement
10
Warranty and Limitations of Liability
10
Application Considerations
11
Disclaimers
11
Errors and Omissions
12
Regulations and Standards
13
Directives
13
Standards
13
Regulatory Markings
14
Conformance to KC Certification
14
Related Manuals
15
Revision History
16
Safety
17
Safety Precautions
18
Definition of Precautionary Information
18
Symbols
18
Dangers
19
Warnings
19
Operating Environment
20
Cautions
21
Precautions for Safe Use
23
Precautions for Correct Use
24
Unpacking
25
Introduction
26
Unpacking Procedure
27
Additional Information
27
Assembly
31
Introduction
32
Assembly Procedure
33
Supplementary Information
36
Battery Installation
36
Battery Installation and Connection Procedure
36
Control Strip
40
Emergency Stop Button
40
Service Charger Connector
40
Manual Lift Control Connector
40
Maintenance Ethernet Port
41
Main Disconnect Switch
41
Reset Button
41
Power LED
41
Selection Switch
41
AMR Start-Up
42
AMR Start-Up Procedure
42
AMR Shut-Down Procedure
44
Overall AMR S2 Dimensions
45
Overall AMR S3 Dimensions
46
Charging AMR Battery
47
Charging Battery for the First Time
48
Charge Using Service Charger
48
Automatic Drive Mode Charging
49
Manually Moving the AMR
50
Safety Considerations
50
Moving AMR with Lifting Plate up
51
Moving AMR with Lifting Plate down
56
4-10 Removing and Replacing Skins
59
Remove Front Skin
59
Replace Front Skin
60
4-11 Emergency Stop Recovery Procedure
61
4-12 Service Charger Specifications
62
4-13 Lifting the AMR
63
4-14 AMR Lock-Out Tag-Out Procedure
65
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