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I655-E-01
Omron I655-E-01 Manuals
Manuals and User Guides for Omron I655-E-01. We have
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Omron I655-E-01 manual available for free PDF download: User Manual
Omron I655-E-01 User Manual (156 pages)
Robot with EtherCAT
Brand:
Omron
| Category:
Robotics
| Size: 11.89 MB
Table of Contents
Table of Contents
3
Chapter 1: Introduction
9
Related Manuals
9
Intended Audience
10
Robot Overview
10
Robot Amplifier and Controller
11
IP65 Versions
14
Robot Base
14
Outer Arms and Ball Joints
14
Inner Arms
15
Platforms
15
Robot Motions and Obstacles
16
Robot Options
16
IO Blox
16
Optional I/O Items
17
T20 Pendant
17
IPC Application Controller
18
Front Panel
19
Optional Cables
20
Tall Frame Mounting Adapters
23
Cable Inlet Box
23
Ball Stud Locks
24
Chapter 2: Safety
25
Dangers, Warnings, and Cautions
25
Alert Levels
25
Alert Icons
25
Falling Hazards
25
Special Information
26
What to Do in an Emergency or Abnormal Situation
26
Stopping the Robot
26
Entrapment and Brake Release Button
26
Releasing an E-Stop
26
Safety Precautions
27
User's Responsibilities
27
General Hazards
27
Qualification of Personnel
28
Robot Behavior
28
Hardstops
28
Limiting Devices
29
Singularities
29
Intended and Non-Intended Use
29
Intended Use of the Robots
29
Non-Intended Use
29
Additional Safety Information
30
Manufacturer's Declaration of Incorporation
30
Robot Safety Guide (Cat. No. I590)
30
Emergency Stop Circuit and Buttons
30
How Can I Get Help
30
T20 Manual Control Pendant (Option)
31
Disposal
31
Chapter 3: Robot Installation
33
Robot Installation Overview
33
Basic Installation Steps
33
Mounting an Ix3 Robot
34
Mounting Frame Overview
34
Robot Orientation
35
Mounting Surfaces
35
Mounting Procedure
35
Attaching the Theta Drive Shaft
36
Theta Drive Shaft Attachment Procedure
37
Installing the Platform
37
Align the Platform with the Robot Base
38
Attach the Outer Arms
39
Installing the Front Panel
41
Mounting the Front Panel
41
Connecting the Front Panel
41
Installing User-Supplied Safety Equipment
43
Contacts on XUSR Connector
44
Contacts on XFP Connector
45
Remote Pendant Signals on the XMCP Connector
45
E-Stop Circuits on XUSR and XFP Connectors
46
Emergency Stop Circuits
48
Remote Manual Mode
50
User Manual/Auto Indication
50
Remote High Power on / off Control
51
Using a User-Supplied Control Panel
52
Remote Pendant Usage
52
Setting the Ethercat Node ID
52
Setting the Ethercat Node ID Using Hardware Switches
53
Installing End-Of-Arm Tooling
55
Installing a Cable Inlet Box
55
Installing or Removing Ball Stud Locks
58
Installing Ball Stud Locks
58
Removing Ball Stud Locks
59
Chapter 4: System Cable Installation
61
Basic System Cable Layout
61
List of Cables and Parts
63
Cable Installation Steps
64
XBELT IO Belt Encoder y Adapter Cable
65
Connecting Digital I/O to the System
68
Digital I/O Signal Configuration
68
XIO Connector Signals
75
Connecting the 24 VDC Cable to the Robot
77
VDC Power Supply Connector
77
Making the 24 VDC Power Supply Cable
77
Connecting the 24 VDC Cable
78
Connecting AC Power Cable
79
AC Power Diagrams
80
AC Power Supply Connector
81
Making the AC Power Supply Cable
82
AC Power Supply Cable Connection Procedure
83
Grounding the Robot System
84
Grounding the Robot Base
84
Chapter 5: System Operation
87
Verifying Installation
87
Mechanical Checks
87
System Cable Checks
87
User-Supplied Safety Equipment Checks
88
Switch Position Checks
89
Robot Status LED and Display Panel
89
General Robot States
90
Ethercat Communications Description
90
Brakes
91
Brake Release Button
91
Remote Brake Release Feature
92
Robot Control Modes
93
Manual Mode
93
Automatic Mode
93
Operation Mode
93
Service Mode
94
Manually Jogging the Robot
94
Enabling Robot High Power
94
High Power Safety Timeout
95
High Power and Faults
95
High Power Request Methods
95
Disabling Robot High Power
97
Chapter 6: Maintenance
99
Periodic Maintenance Schedule
99
Non-Periodic Maintenance Schedule
101
Cleaning
101
Wash down
101
Water Shedding
102
Checking Safety Systems
102
High Power Indicator Check
102
Checking Labels
103
Warning Labels
103
Information Labels
104
Checking for Gear Drive Leaks
105
Checking Fan Operation
106
Theta Drive Shaft Bushing Replacement
106
Theta Drive Shaft Bushing Replacement Procedure
107
Theta Drive Shaft Replacement
109
Aligning the Platform with the Joint 4 Motor
110
Replacing the Encoder Battery Pack
110
Encoder Battery Pack Replacement Interval
110
Encoder Battery Pack Replacement Procedure
110
Replacing a Platform
112
Replacing a Ball Joint Socket Insert
113
Replacing the Ics-ECAT Unit
113
Remove and Replace a Microsd Card
116
Removing a Microsd Card from an Ics-ECAT
116
Replacing a Microsd Card in an Ics-ECAT
117
Chapter 7: Technical Specifications
119
Robot Physical Dimension Drawings
119
Arm Travel Volumes
120
Tool Flange Dimensions
123
General Robot Specifications
124
Performance Specifications
124
Payload Inertia and Acceleration Specifications
124
Cycle Time and Acceleration Specifications
125
Payload Center of Gravity Specifications
127
Stopping Time and Distance
128
Electrical Specifications
132
External Connection Specifications
132
Ethercat Communications Specifications
135
Mounting Frame Specifications
135
Environmental and Facility Specifications
142
Environmental Requirements
142
Design Considerations
143
Weights
144
Power Connector Specifications
144
Chapter 8: Status Codes
145
Robot Display Panel
145
Status Codes Table
146
Appendix
153
Unpacking and Inspecting the Equipment
153
Before Unpacking
153
After Unpacking
153
Inspecting the Equipment
153
Repacking for Relocation
153
Unpacking Procedure
153
Transportation and Storage
154
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