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Manuals and User Guides for Nordson ASYMTEK DispenseJet Series. We have
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Nordson ASYMTEK DispenseJet Series manual available for free PDF download: Owner's Manual
Nordson ASYMTEK DispenseJet Series Owner's Manual (60 pages)
Brand:
Nordson ASYMTEK
| Category:
Dispenser
| Size: 8 MB
Table of Contents
Table of Contents
3
1 Introduction
7
Overview
7
Figure 1-1 Dispensejet Series DJ-9500 (30Cc Fluid Tube W/O Heat Exchanger)
7
Figure 1-2 Dispensejet Series DJ-9520 (30Cc Fluid Reservoir W/ Heat Exchanger)
8
Figure 1-3 Dispensejet Series DJ-9520 (6Oz Fluid Tube W/ Heat Exchanger)
9
Specifications
10
2 Safety
11
Overview
11
Safety Warning Symbols
11
Safety of Personnel
11
Preventing Equipment and Workpiece Damage
12
Material Safety
12
3 Theory of Operation
13
Overview
13
Adjustable Features
13
Fluid Pressure
13
Stroke Adjustment
13
Solenoid Valve
13
Seat, Nozzle and Needle Assembly
13
Active Nozzle
13
Thermal Control Assembly
13
Dot and Line Parameters
13
Body Heater
14
Figure 3-1 DJ-9500 Exploded View
14
4 Installation
15
Overview
15
Safety First
15
Unpacking the DJ-9500
15
Installing the DJ-9500 Valve
15
Figure 4-1 Connection Diagram - Axiom X-1000
17
Figure 4-2 Connection Diagram - Spectrum S-900 Series
18
5 Setup
19
Overview
19
Setting up the DJ-9500
19
Figure 5-1 Connecting the Fluid Reservoir (30Cc Fluid Tube W/O Heat Exchanger)
20
Figure 5-2 Connecting the Fluid Reservoir (30Cc Fluid Reservoir W/ Heat Exchanger)
21
Figure 5-3 Connecting the Fluid Reservoir (6Oz Fluid Reservoir W/ Heat Exchanger)
22
6 Maintenance and Service
23
Overview
23
Disassembling the DJ-9500 - Wetted Parts
23
Figure 6-1 Disassembling Wetted Parts (DJ9520 W/Cup Seal and Unitized Nozzle Shown)
24
Cleaning and Inspecting the DJ-9500 - Wetted Parts
25
Removing the Cup Seal
25
Cleaning the Cup Seal
25
Figure 6-2 Removing the Seat
25
Figure 6-3 Removing the Fluid Seal
25
Cleaning the Static Seal
26
Removing the Static Seal
26
Figure 6-4 Cleaning the Static Seal
26
Figure 6-5 Removing the Static Seal
26
Cleaning the Nozzle
27
Figure 6-6 Nozzle, Seat, and O-Ring Removal (Active Nozzle Pictured)
27
Table 6-1 Nozzle Cleaning Tools
28
Assembling the DJ-9500 - Wetted Parts
29
Figure 6-7 Inserting the Cup Seal
29
Figure 6-8 Seal Fully Inserted
29
Figure 6-9 Assemble the Static Seal
29
Figure 6-10 Place Static Seal on Needle
29
Figure 6-11 Seating the Static Seal
29
Figure 6-12 Stroke Adjustment Assembly Fully Opened
30
Figure 6-13 Inserting the Seat
30
Figure 6-14 Nozzle in Cavity Recess
30
Figure 6-15 TCA Placed over Nozzle
30
Figure 6-16 Unitized Nozzle in Fluid Chamber Cavity Recess
31
Figure 6-17 Fluid Chamber/Unitized Nozzle Placed over Needle Assembly
31
Figure 6-18 TCA Placed over Unitized Nozzle
31
Figure 6-19 Tightening the Collar
31
Figure 6-20 Stroke Adjustment
32
Removing and Replacing the Needle Assembly
33
Figure 6-21 Unscrewing the Needle Assembly
33
Figure 6-22 Inserting the Needle Flange
33
Figure 6-23 Inserting the Needle
34
Figure 6-24 Detaching the Needle from the Insertion Tool Base
34
Lubricating the Retainer Assembly and Stroke Adjustment Assembly
35
Figure 6-25 Needle and Flange Fully Seated
35
Removing and Replacing the Solenoid Valve or Thermal Control Assembly (TCA)
36
Figure 6-26 Loosening the Four Socket Head Screws (DJ-9500)
36
Figure 6-27 Loosening the Four Socket Head Screws (DJ-9520)
37
Figure 6-28 Pushing the Coolant Line through the Junction Box
38
Figure 6-29 Removing the TCA Assembly
38
Figure 6-30 Attaching the TCA Assembly
38
Figure 6-31 Pulling the Coolant Line Back through the Junction Box
38
Figure 6-32 Pressing the TCA into the Junction Box
39
Figure 6-33 TCA Electrical Connectors
39
Figure 6-34 Connecting the Solenoid
39
Figure 6-35 Junction Box to Valve Body Alignment
40
7 Troubleshooting
41
Overview
41
Troubleshooting the DJ-9500
41
Table 7-1 DJ-9500 Troubleshooting - Symptom Based
41
Table 7-2 DJ-9500 Troubleshooting - Set-Up Based
43
Table 7-3 DJ-9500 Troubleshooting - Component Based
44
8 Additional Information
45
Recommended Facility Items
45
Return Material Authorization
45
Input/Output Connection
46
Needle Assembly, Nozzle, and Seat Configuration
47
Table 8-1 Available Needle/Nozzle and Seat Sizes
47
Spares and Accessories
50
Table 8-2 DJ-9500 Spares and Accessories
50
Table 8-3 DJ-9520 Spares and Accessories
51
Sample Application Settings
52
Table 8-4 Hardware Settings
52
Table 8-5 Software Settings
52
9 Illustrated Parts List
55
Table 9-1 Illustrated Parts List
55
Figure 9-1 DJ-9500 Illustrated Parts List (Cup Seal, Standard Nozzle, and 30Cc Mount)
57
Figure 9-2 DJ-9520 Illustrated Parts List (Cup Seal, Unitized Nozzle, and 30Cc Mount)
58
Figure 9-3 DJ-9520 Illustrated Parts List (Static Seal, Active Nozzle, and 6Oz Mount)
59
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