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NORDAC PRO SK 511E Series
nord NORDAC PRO SK 511E Series Manuals
Manuals and User Guides for nord NORDAC PRO SK 511E Series. We have
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nord NORDAC PRO SK 511E Series manuals available for free PDF download: Manual And Installation Instructions, User Manual
nord NORDAC PRO SK 511E Series Manual And Installation Instructions (240 pages)
Brand:
nord
| Category:
Industrial Equipment
| Size: 5 MB
Table of Contents
Table 1: Version List
6
Copyright Notice
8
Table of Contents
10
General
14
Overview
14
Table 2: Overview of SK 500E Performance Level Properties
15
Table 3: Overview of Deviating Hardware Properties
15
5Xxe with or Without Integrated Line Filter
16
Operation of an SK 5Xxe
16
When to Use Which Device
16
Delivery
17
Scope of Delivery
17
Safety, Installation and Application Information
23
Explanation of Markings
27
Standards and Approvals
28
UL and CSA Approval
28
Table 4: Standards and Approvals
28
Type Code / Nomenclature
31
Name Plate
32
Assembly and Installation
34
Fig. 1 Mounting Distances for SK 5Xxe
34
5Xxe in Standard Version
35
5Xxe
37
External Heat Sink Kit
38
Protection Class IP54
39
Snap-On Mounting Rail Kit SK DRK1
40
EMC Kit
41
Fig. 2: EMC Kit SK EMC2-X
41
Table 5: EMC Kit SK EMC2-X
41
Braking Resistor (BR)
42
Figure 3: SK BR4
42
Figure 4: SK BR2
42
Electrical Data for Braking Resistor
43
Table 6: Electrical Data for Braking Resistors SK BR2
43
Dimensions of Bottom-Mounted BR SK BR4
44
Fig. 5: Illustration of Mounting the BR4- on the Frequency Inverter
44
Table 7: Data of the Braking Resistor Temperature Switch
44
Table 8: Dimensions of Bottom-Mounted Brake Resistor SK BR4
44
Dimensions of Chassis BR SK BR2
46
Table 9: Dimensions of Chassis Brake Resistor SK BR2
46
Brake Resistor Assignments
47
Combination of Brake Resistors
48
Monitoring of the Braking Resistor
49
Monitoring with a Temperature Switch
49
Fig. 6: Typical Brake Resistor Connections
49
Table 10: Combination of Standard Brake Resistors
49
Monitoring with Current Measurement and Calculation
50
Chokes
51
Mains Chokes
51
Link Circuit Choke SK DCL
51
Table 11: Link Circuit Choke SK DCL
51
CI1 Mains Choke
52
Table 12: SK CI1
52
Table 13: SK CI1
52
Table 14: SK CI1
53
Output Choke SK CO1
54
Table 15: Output Choke Data for SK CO1
54
Line Filter
55
Mains Filter SK NHD (up to Size 4)
55
Table 16: Output Choke Data for SK CO1
55
Table 17: Mains Filter NHD
55
LF2 Line Filter (Sizes 5-7)
56
HLD Line Filter
56
Table 18: LF2
56
Electrical Connection
57
Table 19: HLD
57
Wiring Guidelines
61
Adaptation to IT Networks
62
Table 20: Adaptation of Integrated Mains Filter
62
Jumper Position
62
DC Coupling
64
Figure 7: Illustration of a DC Coupling
65
Electrical Connection of the Power Unit
66
Table 21: Tools
66
Table 22: Connection Data
67
Output Switching
69
Electrical Connection of the Control Unit
70
Terminal Function
75
Encoder Connection
83
Table 23: Colour and Contact Assignments for NORD - TTL/HTL Incremental Encoder
84
Table 24: Colour and Contact Assignment for SIN/COS Encoders
85
Table 25: Signal Details for SIN/COS Encoders
85
Table 26: Hiperface Encoder Signal Details
86
Table 27: Colour and Contact Assignments for Hiperface Encoders
86
RJ45 WAGO- Connection Module
87
Table 28: RJ45 WAGO Connection Module
87
Displays and Control
88
Modular Assemblies SK 5Xxe
88
Fig. 8: Modular Assemblies SK 5Xxe
88
Technology Units Overview
89
Control Boxes
89
Other Optional Modules
90
Simplebox, SK CSX-0
92
Installation
92
Connection
92
Figure 9: Simplebox SK CSX-0
92
Figure 10: Top of the Device with RJ12/RJ45 Connection
92
Simplebox Functions
93
Table 29: Simplebox SK CSX-0 Functions
93
Control Via Simplebox
94
Figure 11: Simplebox SK CSX-0 Menu Structure
94
Potentiometerbox, SK TU3-POT
95
Connection of Multiple Device to a Parameterisation Tool
96
Commissioning
97
Factory Settings
97
Figure 12: Motor Name Plate
97
Selecting the Operating Mode for Motor Control
98
Explanation of the Operating Modes (P300)
98
Overview of Control Parameter Settings
100
Motor Control Commissioning Steps
101
Minimal Configuration of Control Connections
102
Temperature Sensors
103
Table 30: Temperature Sensors, Adjustment
103
Connection Examples
103
Frequency Addition and Subtraction Via Operating Boxes
104
Parameter
105
Operating Displays
107
Operating Display
108
Display Selection
108
Supervisor-Code
109
Basic Parameters
109
Acceleration Time
110
Minimum Frequency
110
Maximum Frequency
111
Brake Control
112
Jog Frequency
115
Motor Data / Characteristic Curve Parameters
116
Motor List
116
Slip Compensation
119
Oscillation Damping
120
Modulation Depth
120
Control Parameters
124
Servo Mode
124
PLC Status
131
Control Terminals
131
Analog Input Mode
133
PID Controller
137
Digital Inputs
140
Automatic Starting
144
Digital Output Function
145
Additional Parameters
151
Pulse Frequency
152
Profibus Address
153
Setpoint Source
154
CAN Bus Address
155
Skip Frequency
155
Flying Start
156
Factory Setting
157
Load Monitoring
158
Current Limit
160
Output Monitoring
161
Set Digital Outputs
162
Drive Profile
165
Braking Resistor
167
Positioning
169
Information
169
Software Version
170
Speed Encoder
174
Heatsink Temperature
175
Inverter Type
176
Module Version
176
Operating Status Messages
179
Display of Messages
179
Messages
180
Error Messages
180
Technical Data
189
General Frequency Inverter Data
189
Specification
189
Technical Data for Determining the Energy Efficiency Level
190
Electrical Data
193
Electrical Data 115 V
193
Electrical Data 230 V
194
Electrical Data 400 V
197
General Conditions for Coldplate Technology
202
Table 31: Technical Data, Coldplate 115V Devices
202
Table 32: Technical Data, Coldplate 230V Devices, Single Phase Operation
202
Table 33: Technical Data, Coldplate 230V Devices, Three Phase Operation
203
Table 34: Technical Data, Coldplate 400V Devices
203
Additional Information
204
Setpoint Processing
204
Fig. 13: Setpoint Processing
205
Process Controller
206
Figure 14: Flow Chart: Process Controller
206
Sample Application: Process Controller
207
Figure 15: Sample Application: Dancing Roller
207
Process Controller Parameter Settings
208
Electromagnetic Compatibility (EMC)
209
General Provisions
209
EMC Evaluation
209
EMC of Device
210
Table 35: EMC Comparison between en 61800-3 and en 55011
210
Table 36: EMC, Max. Shielded Motor Cable Length with Regard to Compliance with the Limit Value Classes
211
Figure 16: Wiring Recommendation
212
Table 37: Overview According to Product Standard en 61800-3
212
Declarations of Conformity
213
Reduced Output Power
215
Increased Heat Dissipation Due to Pulse Frequency
215
Figure 17: Heat Losses Due to Pulse Frequency
215
Reduced Overcurrent Due to Time
216
Table 38: Overcurrent Relative to Time
216
Reduced Overcurrent Due to Output Frequency
217
Table 39: Overcurrent Relative to Pulse and Output Frequency
217
Reduced Output Current Due to Low Voltage
218
Reduced Output Current Due to the Heat Sink Temperature
218
Operation on the RCD
218
Figure 18: Reduced Output Current Due to Low Voltage
218
Energy Efficiency Optimisation When Operating Asms
219
Figure 19: Energy Efficiency Due to Automatic Flux Optimisation
219
Motor Data - Characteristic Curves (Asynchronous Motors)
220
50 Hz Characteristic Curve
220
Figure 20: Characteristic Curve 50 Hz
220
87 Hz Characteristic Curve (Only 400V Devices)
223
Figure 21: 87 Hz Characteristic Curve
223
100 Hz Characteristic Curve (Only 400 V Devices)
225
Figure 22: Characteristic Curve 100 Hz
225
Motor Data - Characteristic Curves (Synchronous Motors)
227
Scaling of Setpoint/Actual Values
227
Table 40: Scaling of Set/Actual Values (Selection)
227
Definition of Set and Actual Value Processing (Frequencies)
228
Table 41: Set and Actual Value Processing in the Frequency Inverter
228
Maintenance and Servicing Information
229
Maintenance Information
229
Service Notes
230
Disposal
231
Disposal According to German Law
231
Disposal Outside of Germany
231
Abbreviations
232
Keyword Index
239
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nord NORDAC PRO SK 511E Series User Manual (218 pages)
Frequency Inverter
Brand:
nord
| Category:
DC Drives
| Size: 5 MB
Table of Contents
Table 1: Version List
4
Table of Contents
6
1 General
10
Overview
10
Table 2: Overview of SK 500E Performance Grading Features
11
Table 3: Overview of Differing Hardware Features
11
5Xxe with or Without Integrated Mains Filter
12
Operation of an SK 5Xxe
12
Which Type of Inverter Should be Used
13
Delivery
13
Scope of Supply
13
Safety and Installation Notes
18
Explanation of Labels Used
19
List of Safety and Installation Notes
19
Standards and Approvals
21
UL and Cul (CSA) Approval
21
Table 4: Standards and Approvals
21
Type Code / Nomenclature
27
Type Plate
28
Frequency Inverter Type Code
28
Optional Technology Units (Module Type Codes)
28
2 Assembly and Installation
29
Fig. 1 Mounting Distances for SK 5Xxe
29
5Xxe, Standard Version
30
5Xxe
31
External Heat Sink Kit
32
Snap-On Mounting Rail Kit SK DRK1
34
EMC Kit
35
Fig. 2: EMC Kit SK EMC2-X
35
Table 5: EMC Kit SK EMC2-X
35
Brake Resistor (BR)
36
Fig. 3: Bottom-Mounted Brake Resistor SK BR4
36
Fig. 4: Chassis Brake Resistor SK BR2
36
Electrical Data for Brake Resistors
37
Table 6: Electrical Data for Brake Resistor SK BR2
37
Dimensions of Bottom-Mounted BR SK BR4
38
Fig. 5: Illustration of Mounting the BR4- on the Frequency Inverter
38
Table 7: Brake Resistor Temperature Switch Data
38
Table 8: Dimensions of Bottom-Mounted Brake Resistor SK BR4
38
Brake Resistor Assignments
40
Dimensions of Chassis BR SK BR2
40
Table 9: Dimensions of Chassis Brake Resistor SK BR2
40
Combination of Brake Resistors
41
Fig. 6: Typical Brake Resistor Connections
43
Table 10: Combination of Standard Brake Resistors
43
Monitoring of the Brake Resistor
44
Monitoring with a Temperature Switch
44
Monitoring with Current Measurement and Calculation
44
Chokes
45
Mains Chokes
45
Link Circuit Choke SK DCL
45
Table 11: Link Circuit Choke SK DCL
45
Input Choke SK CI1
46
Table 12: Input Choke Data for SK CI1
46
Table 13: Input Choke Data for SK CI1
46
Output Choke SK CO1
47
Table 14: Input Choke Data for SK CI1
47
Table 15: Output Choke Data for SK CO1
48
Table 16: Output Choke Data for SK CO1
48
Line Filter
49
Mains Filter SK NHD (up to Size 4)
49
Mains Filter SK LF2 (Size 5 - 7)
49
Table 17: Mains Filter NHD
49
Table 18: Mains Filter LF2
49
Line Filter SK HLD
50
Table 19: Mains Filter HLD
50
Electrical Connection
51
Wiring Guidelines
52
Adaptation to IT Networks
53
Table 20: Adaptation of Integrated Mains Filter
53
DC-Coupling
55
Fig. 7 Diagram of a DC-Coupling
56
Fig. 8 Diagram of a DC Coupling with an Input/Feedback Unit
57
Electrical Connection of Power Unit
58
Table 21: Tools
58
Table 22: Connection Data
58
Electrical Connection of the Control Unit
60
Colour and Contact Assignments for Encoders
73
Table 23: Colour and Contact Assignments for NORD - TTL / HTL Incremental Encoders
74
Table 24: Colour and Contact Assignment for SIN/COS Encoders
74
Table 25: Signal Details for SIN/COS Encoders
75
Table 26: Signal Details for Hiperface Encoders
75
RJ45 WAGO- Connection Module
76
Table 27: Colour and Contact Assignment for Hiperface Encoders
76
Table 28: RJ45 WAGO Connection Module
76
3 Displays and Control
77
Modular Assemblies SK 5Xxe
77
Fig. 9: Modular Assemblies SK 5Xxe
77
Overview of Technology Units
78
Table 29: Overview of Technology Units and Control Boxes
78
Table 30: Overview of Technology Units and Bus Systems
79
Table 31: Overview of Technology Units, Other Optional Modules
79
Simplebox, SK CSX-0
80
Fig. 10 Simplebox SK CSX-0
80
Fig. 11 Top Side of FI with RJ12 / RJ45 Connection
81
Table 32: Simplebox SK CSX-0, Functions
81
Fig. 12: Simplebox, SK CSX-0 Menu Structure
82
Potentiometerbox, SK TU3-POT
83
Connection of Multiple Device to a Parameterisation Tool
84
4 Commissioning
85
Factory Settings
85
Fig. 13 Motor Type Plate
85
Selecting the Operating Mode for Motor Control
86
Explanation of the Operating Modes (P300)
86
Overview of Control Parameter Settings
87
Motor Control Commissioning Steps
88
Minimal Configuration of Control Connections
89
KTY84-130 Connection (above Software Version 1.7)
90
Frequency Addition and Subtraction Via Operating Boxes
91
5 Parameters
92
6 Operating Status Messages
164
Display of Messages
164
Messages
165
7 Technical Data
173
General Data SK 500E
173
Technical Data for Determining the Energy Efficiency Level
175
Electrical Data
177
Electrical Data 115 V
177
Electrical Data 230 V
178
Electrical Data 400 V
181
General Conditions for Coldplate Technology
186
Table 33: Technical Data, Coldplate 115V Devices
186
Table 34: Technical Data, Coldplate 230V Devices, Single Phase Operation
186
Table 35: Technical Data, Coldplate 230V Devices, Three Phase Operation
187
Table 36: Technical Data, Coldplate 400V Devices
187
8 Additional Information
189
Setpoint Processing
189
Fig. 14: Setpoint Processing
190
Process Controller
191
Process Controller Application Example
191
Fig. 15: Process Controller Flow Diagram
191
Process Controller Parameter Settings
192
Electromagnetic Compatibility (EMC)
193
General Provisions
193
EMC Evaluation
193
EMC of Device
194
Table 37: EMC Comparison between en 61800-3 and en 55011
194
Table 38: EMC, Max. Shielded Motor Cable Length with Regard to Compliance with the Limit Value Classes
195
Table 39: Overview According to Product Standard en 61800-3
195
Figure 16: Wiring Recommendation
196
EC Declaration of Conformity
197
Reduced Output Power
198
Increased Heat Dissipation Due to Pulse Frequency
198
Reduced Overcurrent Due to Time
198
Figure 17: Heat Losses Due to Pulse Frequency
198
Reduced Overcurrent Due to Output Frequency
199
Table 40: Overcurrent Relative to Time
199
Reduced Output Current Due to Mains Voltage
200
Figure 18: Output Current Due to Mains Voltage
200
Table 41: Overcurrent Relative to Pulse and Output Frequency
200
Reduced Output Current Due to the Heat Sink Temperature
201
Operation with FI Circuit Breakers
201
Energy Efficiency
201
Figure 19: Energy Efficiency Due to Automatic Flux Optimisation
201
Standardisation of Setpoint / Target Values
202
Table 42: Scaling of Setpoints and Actual Values (Selection)
202
Definition of Setpoint and Actual Value Processing (Frequencies)
203
Table 43: Processing of Setpoints and Actual Values in the Frequency Inverter
203
9 Maintenance and Servicing Information
204
Maintenance Instructions
204
Service Notes
205
Abbreviations
206
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