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MACH 5DX
Neopost MACH 5DX Manuals
Manuals and User Guides for Neopost MACH 5DX. We have
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Neopost MACH 5DX manual available for free PDF download: Service Manual
Neopost MACH 5DX Service Manual (166 pages)
RENA. DIGITAL COLOR DUPLEX PRINTER
Brand:
Neopost
| Category:
Printer
| Size: 12 MB
Table of Contents
Service Guide
1
Safety Precautions
2
Table of Contents
3
SECTION 1 - Installation
7
Contents of Packaging
7
Choose a Location
7
Unpack and Set-Up
7
Remove Transport Locks
8
Remove Service Station Transport Tab and Shipping Tape
9
Install Adapter Feet on Top Printer
10
Install Top Printer on Duplex (Bottom) Printer
11
Connecting Printers
12
Overview: Install Firmware and Printer Driver on Top Printer
13
Printer Driver (Top Printer)
14
Uninstall Existing Printer Driver
14
Install over USB Connection
16
Install over Network Connection, Version a
18
Install over Network Connection, Version B
21
Install Firmware on Top Printer
23
Set up Top and Bottom Printer Communication
25
Install Ink Tanks
26
Install Printhead Cartridge
28
Adjust Printer Alignment
31
SECTION 2 - Troubleshooting
33
Power Problems
33
Interface Communication Problems
33
Feeding Problems
34
Memjet Printhead
35
Air in Ink Lines
35
Memjet Print Engine Main Printed Circuit Assembly (MPCA)
36
Print Engine DPCA Wire Connections
40
Service Station
40
Printing Problems
41
Software Problems
41
Errors and Warnings
42
Toolbox System Status Messages
43
Jams in Printer
48
SECTION 3 - Functional Operation
49
Sequence of Operation
49
Duplex Printer Control Panel Button/Led Indicators
50
Control Panel Button/Led Indicators (Top Printer)
51
Duplex Printer Driver Properties
52
General Tab
52
Layout Tab
54
Color Tab
56
Import/Export Tab
56
Services Tab
57
Using Duplex Printer Toolbox
58
Drop-Down Menu Options
58
View Drop-Down
58
System Status
59
User Interface
60
Ink Usage
62
Service Menus
63
Network Configuration
64
Advanced Service Menus
66
Maintenance Drop-Down
68
Service Drop-Down
68
Print Drop-Down
69
Updating Firmware
70
SECTION 4 - Disassembly/Assembly Procedures
72
Duplex Unit Basic Disassembly
72
Service Disassembly Procedures
72
Operator Side Door
73
Non-Operator Side Cover
74
Replace Control Panel Circuit Board
74
Feeder End Cover
75
Replacing Wire Harness Conduit Chain
76
Replacing Power Supply
78
Replacing Ethernet Switch
79
Replacing Duplex Feeder Position Sensor
80
Replacing Print Engine Entry Sensor
81
Replacing Print Engine Latch Sensor
82
Replacing Print Engine Latch
83
Removing Duplex Feeder Assembly
84
Replacing Duplex Feeder Cover Sensor
86
Removing Duplex Feeder Cover
87
Replacing Duplex Feeder Motor Assembly
88
Replacing Duplex Feeder Drive Belt
88
Adjusting Duplex Feeder Drive Belt Tension
90
Removing Print Engine
91
Replace Print Engine Slide Brackets
93
Print Engine Basic Disassembly
94
Remove Print Engine Base
94
Replacing Peristaltic Pump Assembly
95
Replacing Dual Pinch Valve Assembly
95
Cleaning Dual Pinch Valve Sensors
96
Replacing Dual Pinch Valve Sensor PC Board
97
Replacing DPCA Board
99
Replacing Buffer Boxes (3 Per Machine)
100
Replacing QA Chip Assembly (3 Per Machine)
100
Removing Pen Driver Printed Circuit Assembly (PCA)
101
Removing Starwheel Assemblies
101
Replacing Ink Tank Latches
102
Main Printed Circuit Assembly (MPCA) Cover
103
Removing Main Printed Circuit Assembly Cover
103
Replacing Encoder or Encoder Sensor
104
Replacing Service Station Lifter Arm Sensor
104
Replacing Paper Path Motor or Drive Belt
105
Adjust Paper Path Motor Drive Belt Tension
106
Replacing Belt Drive Gear Pulleys
107
Replacing Lifter Motor Assembly or Lifter Gear
108
Replacing Stepper Motor
109
Clamshell Assembly
111
Removing Clamshell Assembly
111
Replacing Service Station Sled Printed Circuit Boards
112
Replacing Wiper Motor Flex Cable PCA
112
Replacing Duplex Exit Sensor
113
Replacing Duplex Entry Sensor
115
Reinstall Main Printed Circuit Board Assembly
116
SECTION 5 - Maintenance
117
Maintenance Schedule
117
Replacing Ink Tanks
118
Cleaning Ink Tank Contacts
120
Cleaning/Replacing Printhead Cartridge
122
Printhead Service Life
126
Cleaning/Replacing Ink Revolvers
127
Cleaning Ink Revolver Couplings
127
Replace Ink Revolvers
127
Cleaning Pen Driver Printed Circuit Board Contacts
129
Replacing Printhead Latch
130
Replacing Printhead Latch Solenoid
133
Replace Upper and Lower Clamshell Latch Pins
135
Replace Upper Latch Pins
135
Replace Lower Latch Pins
140
Cleaning/Replacing Service Station
142
Cleaning Service Station
145
Removing Wiper Motor Assembly
146
Replacing Service Station Lifting Arms
147
Lubricating Service Station
148
Reinstall/Replace Service Station
150
Replacing Ink Waste Tray
152
Cleaning
153
Duplex Feeder Rollers
153
Print Engine
154
Capping Station Seal and Squeegee
154
Grit Rollers
154
Media Sensors
154
Printing Platen
154
Appendices
155
Appendix A - Duplex Printer Specifications
155
Appendix B - Supplies and Optional Hardware
156
Appendix C - Ink Flow Diagrams
157
Appendix D - Duplex Print Engine Wiring Diagram
159
Index
160
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