User Manuals: Navistar MaxxForce DT 9 Truck Engine

Manuals and User Guides for Navistar MaxxForce DT 9 Truck Engine. We have 1 Navistar MaxxForce DT 9 Truck Engine manual available for free PDF download: Operation And Maintenance Manual

Navistar MaxxForce DT 9 Operation And Maintenance Manual (109 pages)

Brand: Navistar | Category: Engine | Size: 1 MB

Table of Contents
3
Foreword

9
Safety Information

11
Warranty

15
Federal Emission System Warranty

15
- Warranty Period
  15
- Required Maintenance
  15
- Warranty Repairs and Service
  15
- Recommended Maintenance or Repair Parts
  15
- Emergency Repairs
  16
- What Is Not Covered by Warranty
  16
- Warranty Rights and Responsibilities
  16
California Emission System Warranty

18
- Warranty Period
  18
- Required Maintenance
  18
- Warranty Repairs and Service
  18
- Recommended Maintenance or Repair Parts
  18
- Emergency Repairs
  18
- What Is Covered by Warranty
  19
- What Is Not Covered by Warranty
  19
- Warranty Rights and Responsibilities
  20
Section 1 - Engine Systems

21
Engine Serial Number

21
- Engine Emission Label
  22
- Engine Accessory Labels and Identification Plates
  22
- Engine Specifications
  23
  - Engine Description
    25
  - Engine Features
    27
  - Engine Optional Features
    29
Engine Component Locations

32
Section 2 - Requirements for Fuel, Engine Oil, and Coolant

37
Fuel

37
Engine Oil

40
Coolant

42
- Coolant Mixtures
  42
- Extended Life Coolant (ELC) - Red
  42
- Contamination of Coolant
  43
Warning Lights

45
Wait to Start Lamp

45
Section 3 - Instruments, Indicators, and Switches

45
Instrument Panel Gauge Cluster

45
Idle Shut down Indicator

46
Maintenance Lamp

46
Warn Engine Lamp

47
Stop Engine Lamp

47
High Exhaust System Temperature (HEST) Lamp

48
Diesel Particulate Filter (DPF) Indicator

48
Malfunction Indicator Lamp

49
Typical Water Temperature Gauge

50
Oil Pressure Gauge

51
Oil Temperature Gauge

52
Switches

53
- Engine Brake ON/OFF Switch
  53
- Engine Exhaust Brake ON/OFF Toggle Switch
  53
Air Cleaner Restriction Indicator

54
Section 4 - Engine Operation

55
Preoperation Checklist

55
Priming the Fuel System

56
Starting the Engine

56
Emergency Starting

58
Operation

59
- Suggested Warm up Time
  59
- Idle Speed
  59
- Extended Idling Periods
  59
- Aftertreatment System
  60
- Engine Idle Shutdown Timer (Federal-Optional)
  60
- Engine Idle Shutdown Timer (California-Standard)
  61
- Cold Weather Operation
  62
- Cold Ambient Protection (CAP)
  63
- Hot Weather Operation
  64
- Engine Shutdown
  64
- Engine Warning Protection System (EWPS)
  64
- Radiator Shuttle Enable (RSE)
  65
- Road Speed Limiting (RSL)
  66
- Road Operation
  66
- Downhill Operation
  66
Section 5 - Maintenance Schedule and Service Procedures

67
Maintenance Schedule

67
Service Procedures

70
- Oil Level
  70
- Coolant Level
  71
- Water Separator
  73
- Charge Air Cooler (CAC)
  74
- External Leakage
  75
- Air Cleaner Restriction
  76
- Engine Oil and Filter
  77
- Centrifuge Filter (if Equipped)
  81
- Resetting Change Engine Oil Service Interval Message
  84
- Belt, Air Intake Piping and Clamps
  85
- Coolant Freeze Point
  87
- Fuel Filter
  87
- Fuel Strainer
  91
- Electrical System
  94
- Vibration Damper
  95
- Engine Valve Lash
  95
- Engine Brake Lash
  95
- Induction System
  95
- Extended Life Coolant (ELC) Extender
  96
- Crankcase Pressure
  97
- Turbochargers
  97
- Cleaning Diesel Particulate Filter
  97
- Service Cooling System
  98
Section 6 - Long Term Storage

101
General Information

101
Section 7 - Service Records

103
Maintenance Service Record

103
Daily Care and Report

106

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User Manuals: Navistar MaxxForce DT 9 Truck Engine

Navistar MaxxForce DT 9 Operation And Maintenance Manual (109 pages)

Table of Contents

Foreword

Safety Information

Warranty

Federal Emission System Warranty

California Emission System Warranty

Section 1 - Engine Systems

Engine Serial Number

Engine Component Locations

Section 2 - Requirements for Fuel, Engine Oil, and Coolant

Fuel

Engine Oil

Coolant

Warning Lights

Wait to Start Lamp

Section 3 - Instruments, Indicators, and Switches

Instrument Panel Gauge Cluster

Idle Shut down Indicator

Maintenance Lamp

Warn Engine Lamp

Stop Engine Lamp

High Exhaust System Temperature (HEST) Lamp

Diesel Particulate Filter (DPF) Indicator

Malfunction Indicator Lamp

Typical Water Temperature Gauge

Oil Pressure Gauge

Oil Temperature Gauge

Switches

Air Cleaner Restriction Indicator

Section 4 - Engine Operation

Preoperation Checklist

Priming the Fuel System

Starting the Engine

Emergency Starting

Operation

Section 5 - Maintenance Schedule and Service Procedures

Maintenance Schedule

Service Procedures

Section 6 - Long Term Storage

General Information

Section 7 - Service Records

Maintenance Service Record

Daily Care and Report

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