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20V4000M93 series
MTU 20V4000M93 series Manuals
Manuals and User Guides for MTU 20V4000M93 series. We have
1
MTU 20V4000M93 series manual available for free PDF download: Operating Instructions Manual
MTU 20V4000M93 series Operating Instructions Manual (275 pages)
Brand:
MTU
| Category:
Engine
| Size: 51.87 MB
Table of Contents
Table of Contents
5
1 Safety
8
Important Provisions for All Products
8
Correct Use of All Products
10
Personnel and Organizational Requirements
11
Initial Start-Up and Operation - Safety Regulations
12
Assembly, Maintenance, and Repair Work - Safety Regulations
14
Fire and Environmental Protection, Fluids and Lubricants
18
Standards for Warning Notices in the Text and Highlighted Information
20
Transport
21
Crankshaft Transport Locking Device
22
2 General Information
25
Tightening Specifications for Screws, Nuts and Bolts
25
Engine Side and Cylinder Designations
38
Product Description
39
Engine - Overview
48
Sensors and Actuators - Overview
49
Engine Wiring Harness - Overview
54
3 Technical Data
60
20V4000M93 Engine Data: IMO, Engine-Mounted Heat Exchanger, Intercooler Made of Copper-Based Alloy
60
20V4000M93 Engine Data: EPA 2, Engine-Mounted Heat Exchanger
63
20V4000M93L Engine Data: IMO, Engine-Mounted Heat Exchanger, Intercooler Made of Copper-Based Alloy
66
20V4000M93L Engine Data: EPA 2, Engine-Mounted Heat Exchanger
69
Engine - Main Dimensions
72
Firing Order
73
4 Operation
74
Controls
74
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
75
Putting the Engine into Operation after Scheduled Out-Of-Service-Period
76
Re-Starting the Engine Following an Automatic Safety Shutdown
77
Starting the Engine
78
Operational Checks
79
Tasks after Extended Out-Of-Service Periods (>3 Weeks)
80
Checks Prior to Start-Up
81
Fuel Treatment System - Initial Start-Up
82
Fuel Treatment System - Switching on
85
Emergency Engine Stop at Blueline Automation System (Control Stand)
86
Clutch - Engagement at LOP
87
Coupling - Disengaging from LOP
88
Waterjet - Flushing from LOP (Optional)
89
Stopping the Engine from LOP
90
Stopping the Engine at the Blueline Automation System (Control Stand)
91
After Shutting down the Engine
92
Emergency Stop from LOP
93
Fuel Treatment System - Shutdown
94
Plant - Cleaning
95
5 Maintenance
96
Maintenance Schedule Task Reference Table [QL1]
96
6 Troubleshooting
98
Control Cabinet of Fuel Treatment System - Troubleshooting
98
Troubleshooting
99
Engine Governor ADEC (ECU 7) Fault Messages for Series 4000 Engines, Marine Application
102
ADEC Engine Governor - Fault Codes
103
Solas
129
SOLAS Shielding as Per MTN 5233 - Installation
129
Installation Locations for SOLAS Shields
130
Adhesive Tape for SOLAS Shielding - Application
139
7 Task Description
129
Engine
140
Engine - Barring Manually
140
Barring Engine with Starting System
141
Cylinder Liner
142
Cylinder Liner - Endoscopic Examination
142
Cylinder Liner - Instructions and Comments on Endoscopic and Visual Examination
144
Crankcase Breather
146
Crankcase Breather - Oil Separator Element Replacement
146
Valve Drive
148
Valve Gear - Lubrication
148
Valve Clearance - Check and Adjustment
149
Cylinder Head Cover - Removal and Installation
153
Injection Pump / HP Pump
154
HP Fuel Pump - Filling with Engine Oil
154
HP Fuel Pump - Relief Bore Check
156
Injection Valve / Injector
157
Injector - Replacement
157
Injector - Removal and Installation (Jacketed Fuel System)
158
Fuel Filter
165
Fuel Filter - Replacement
165
Fuel Prefilter - Differential Pressure Gage Check and Adjustment
167
Fuel Prefilter - Draining
168
Fuel Prefilter - Flushing
170
Fuel Prefilter with Water Separator - Filter Element Replacement
172
Exhaust Turbocharger
175
Compressor Wheel - Cleaning
175
Charge-Air Cooling
179
Intercooler - Checking Condensate Drain for Coolant Leakage and Obstruction
179
Air Filter
181
Air Filter - Replacement
181
Air Filter - Removal and Installation
182
Air Intake
183
Contamination Indicator - Signal Ring Position Check
183
Lube Oil System, Lube Oil Circuit
184
Engine Oil Level - Check
184
Engine Oil - Change
185
Engine Oil - Sample Extraction and Analysis
187
Oil Filtration / Cooling
188
Automatic Oil Filter - Overview
188
Automatic Oil Filter Preparatory Steps
191
Automatic Oil Filter - Removal
192
Automatic Oil Filter - Disassembly
194
Automatic Oil Filter - Cleaning
195
Automatic Oil Filter - Check
196
Automatic Oil Filter - Assembly
197
Automatic Oil Filter - Installation
198
Automatic Oil Filter - Final Steps
200
Automatic Oil Filter - Checking Flushing Arm Rotation
201
Oil Filter Element - Overview
202
Oil Filter Element - Removal
205
Oil Filter Element - Disassembly
206
Oil Filter Element - Cleaning
208
Oil Filter Element - Check
209
Oil Filter Element - Assembly
210
Oil Filter Element - Installation
214
Oil Indicator Filter - Cleaning and Check
217
Centrifugal Oil Filter - Overview
219
Centrifugal Oil Filter - Preparatory Steps
220
Centrifugal Oil Filter - Removal
221
Centrifugal Oil Filter - Cleaning
222
Centrifugal Oil Filter - Cleaning and Filter-Sleeve Replacement
223
Centrifugal Oil Filter - Installation
225
Coolant Circuit, General, High-Temperature Circuit
226
Vent Points
226
Engine Coolant - Level Check
227
Engine Coolant Change
229
Engine Coolant Draining
230
Engine Coolant - Filling
231
Engine Coolant Pump - Relief Bore Check
235
Engine Coolant - Sample Extraction and Analysis
236
Raw Water Pump with Connections
237
Raw Water Pump - Relief Bore Check
237
Battery-Charging Generator
238
Battery-Charging Generator Drive, Coupling Condition Check
238
Engine Mounting / Support
239
Engine Mounting - Checking Resilient Element
239
Fuel Supply System
240
Water Drain Valve - Check
240
Differential Pressure Gage - Alarm Function Check
241
Water Level Probe (3-In-1 Rod Electrode) - Check
242
Pump Capacity - Check
243
Coalescer Filter Element - Replacement
244
Wiring (General) for Engine/Gearbox/Unit
246
Engine Cabling - Check
246
Accessories for (Electronic) Engine Governor / Control System
247
CDC Parameters - Reset with Diasys
247
EMU and Connectors - Cleaning
248
Limit Switch for Start Interlock - Check
249
Engine Governor and Connector - Cleaning
250
Engine Monitoring Unit EMU 8 - Plug Connections Check
251
Check
252
Interface Module EIM Plug Connections
252
Engine Governor Plug Connections - Check
253
Engine Governor ECU 7 - Removal and Installation
254
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