Sign In
Upload
Manuals
Brands
MTU Manuals
Engine
20V4000GX2
MTU 20V4000GX2 Manuals
Manuals and User Guides for MTU 20V4000GX2. We have
1
MTU 20V4000GX2 manual available for free PDF download: Operating Instructions Manual
MTU 20V4000GX2 Operating Instructions Manual (143 pages)
Brand:
MTU
| Category:
Engine
| Size: 16 MB
Table of Contents
Operating Instructions
1
Table of Contents
3
1 Safety
5
Important Provisions for All Products
5
Correct Use for All Products
6
Personnel and Organizational Requirements
7
Safety Regulations for Startup and Operation
8
Safety Precautions When Working on the Engine
10
Fire Prevention and Environmental Protection, Fluids and Lubricants, Auxiliary Materials
13
Compressed Air
14
Standards for Safety Notices in the Text
15
2 Transport
16
Transportation
16
Lifting Requirements
17
Crankshaft Transport Locking Device
18
3 General Information
21
Engine Side and Cylinder Designations
21
Engine Overview
22
4 Technical Data
23
20V4000 Continuous Operation, Unrestricted 3A, Optimized Fuel Consumption G62, Emissions-Optimized (EPA) G82
23
20V4000 Continuous Operation, Variable 3B, Optimized Fuel Consumption G22/G62, Emissions-Optimized ("TA-Luft") G22/G62, Emissions-Optimized (EPA)
27
20V4000 Continuous Operation, Restricted 3C, Optimized Fuel Consumption G22/G62, Emissions-Optimized ("TA-Luft")
32
20V4000 Standby Power 3D, Optimized Fuel Consumption G22/G62, Emissions-Optimized (EPA)
36
Consumption G22/G62, Emissions-Optimized EPA) G42/G82
36
Final Compression Pressure
40
Firing Order
41
Main Engine Dimensions
42
5 Operation
43
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
43
Putting the Engine into Operation after Scheduled Out-Of-Service-Period
44
Engine - Starting in Manual Mode (Test Run)
45
Starting the Engine in Emergency Situations (Override Mode)
46
Operational Monitoring
47
Engine - Stopping in Manual Mode (Test Run)
48
Stopping the Engine
48
After Stopping the Engine
48
Engine - Emergency Stop
49
After Stopping the Engine - Putting the Engine out of Operation
50
Plant - Cleaning
51
6 Maintenance
52
Maintenance Task Reference Table [QL1]
52
7 Troubleshooting
53
Fault Messages on Engine Governor
56
8 Task Description
67
Engine
67
Engine - Barring Manually
67
Engine - Cranking on Starting System
69
Engine - Test Run
70
Cylinder Liner
71
Cylinder Liner - Endoscopic Examination
71
Instructions and Comments on Endoscopic and Visual Examination of Cylinder Liners
73
Crankcase Breather
75
Crankcase Breather - Oil Separator Element Replacement
75
Valve Drive
77
Cylinder Head Cover - Removal and Installation
77
Valve Gear - Lubrication
78
Valve Clearance - Check and Adjustment
79
Adjusting Valve Clearance
83
Injection Pump / HP Pump
84
HP Fuel Pump - Relief Bore Check
84
Injector
85
Injector - Replacement
85
Injector - Removal and Installation
86
Fuel System
91
Fuel System - Venting
91
Fuel Filter
92
Fuel Filter - Replacement
92
Fuel Prefilter - Cleaning
93
Fuel Prefilter - Differential Pressure Gage Check and Adjustment of Gage
94
Fuel Prefilter – Draining
95
Fuel Prefilter – Flushing
96
Fuel Prefilter – Filter Element Replacement
98
Charge-Air Cooling
100
Air Filter
101
Air Filter – Removal and Installation
102
Air Intake
103
Starting Equipment
104
Lube Oil System
105
Engine Oil – Change
106
Oil Filtration / Cooling
108
Centrifugal Oil Filter – Cleaning and Filter Sleeve Replacement
109
Circuit
111
Engine Coolant – Change
112
Engine Coolant – Draining
113
Engine Coolant – Filling
114
Engine Coolant Pump – Relief Bore Check
116
Low-Temperature Circuit
117
Charge-Air Coolant – Change
118
Charge-Air Coolant Draining
119
Charge-Air Coolant – Filling
120
Charge-Air Coolant Pump – Relief Bore Check
122
Belt Drive
123
Battery-Charging Generator
124
Battery-Charging Generator Drive – Drive Belt Condition Check
125
Battery-Charging Generator Drive – Drive Belt Replacement
126
Engine Mounting / Support
127
Cabling
128
Accessories for (Electronic) Engine Governor / Control System
129
Engine Control Unit – Plug Connection Check
130
9 Appendix A
131
Abbreviations
131
MTU Contact/Service Partners
134
10 Appendix B
135
Special Tools
135
Index
141
Advertisement
Advertisement
Related Products
MTU 20V4000Gx4
MTU 20V4000G44F
MTU 20V4000G94F
MTU 20V4000G44LF
MTU 20V4000G*3 series
MTU 20V4000G63
MTU 20V4000G43
MTU 20V4000G23
MTU 20V4000G63L
MTU 20V4000G83
MTU Categories
Engine
Media Converter
Inverter
Control Systems
More MTU Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL