MTU 16V4000R43R Manuals

Manuals and User Guides for MTU 16V4000R43R. We have 1 MTU 16V4000R43R manual available for free PDF download: Operating Instructions Manual

MTU 16V4000R43R Operating Instructions Manual

MTU 16V4000R43R Operating Instructions Manual (163 pages)

Brand: MTU | Category: Engine | Size: 22.92 MB

Table of Contents

Operating Instructions
1
Table of Contents
3
1 Safety

5
2 General Information

18
3 Technical Data

24
- 4000 R43 Engine Data
  24
- 4000 R43L Engine Data
  28
- 4000 R43R Engine Data
  31
- Firing Order
  34
- Main Engine Dimensions
  35
4 Operation

36
5 Maintenance

42
- Maintenance Task Reference Table [QL1]
  42
6 Troubleshooting

44
- Fault Messages on PAU Display
  47
- Fault Messages of Engine Governor ADEC (ECU 7) for Series 4000, Rail Applications
  48
7 Task Description

75
- Engine
  75
- Cylinder Liner
  79
  - Cylinder Liner - Endoscopic Examination
    79
  - Instructions and Comments on Endoscopic and Visual Examination of Cylinder Liners
    81
- Crankcase Breather
  83
  - Crankcase Breather - Oil Separator Element Replacement
    83
- Valve Drive
  85
- Injection Pump / HP Pump
  91
  - HP Pump - Relief Bore Check
    91
  - HP Pump - Filling with Engine Oil
    92
- Injection Valve / Injector
  93
  - Injector - Replacement
    93
  - Injector - Removal and Installation
    94
- Fuel System
  99
  - Fuel System - Venting
    99
- Fuel Filter
  100
- Exhaust Turbocharger
  104
  - Exhaust Turbocharger - Turbine Housing Check
    104
  - Compressor Wheel - Cleaning
    107
- Charge-Air Cooling
  111
  - Intercooler - Checking Condensate Drain for Coolant Leakage and Obstruction
    111
- Air Filter
  112
  - Air Filter Element and (Optional) Dust Bowl
    112
    
    Cleaning
    112
    
    Air Filter - Replacement
    113
    
    (Optional)
    114
    
    Air Filter Element - Removal and Installation
    114
- Starting Equipment
  115
  - Starter - Condition Check
    115
- Air Intake
  116
  - Service Indicator - Signal Ring Position Check
    116
- Lube Oil System, Lube Oil Circuit
  117
  - Engine Oil – Change
    118
  - Engine Oil – Sample Extraction and Analysis
    120
- Oil Filtration / Cooling
  121
  - Checking Oil Indicator Filter
    122
  - Centrifugal Oil Filter – Cleaning and Filter Sleeve Replacement
    124
  - Circuit
    126
    
    Engine Coolant – Change
    127
    
    Engine Coolant – Draining
    128
  - Replenishing Engine Coolant
    129
    
    Engine Coolant Pump – Relief Bore Check
    132
    
    Engine Coolant – Sample Extraction and Analysis
    133
    
    Preheating Unit – Overview
    134
    
    Preheater Unit – Removal
    136
    
    Preheater Unit – Installation
    137
- Low-Temperature Circuit
  138
- Engine Mounting / Support
  145
  - Drive, Power Generation and Safety Systems
    147
  - Generator – Cleaning Intake Air Grille
    148
- Wiring (General) for Engine/Gearbox/Unit
  149
  - Accessories for (Electronic) Engine Governor / Control System
    150
  - Engine Governor and Connectors – Cleaning
    151
  - Engine Governor Plug Connections – Check
    152
  - 8 Appendix A
    153
  - Abbreviations
    153
  - MTU Contact Persons/Service Partners
    155
  - 9 Appendix B
    156
  - Special Tools
    156
  - Index
    162

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