MTU 12 V 4000 C23R Manuals

Manuals and User Guides for MTU 12 V 4000 C23R. We have 1 MTU 12 V 4000 C23R manual available for free PDF download: Operating Instructions Manual

mtu 12 V 4000 C23R Operating Instructions Manual

mtu 12 V 4000 C23R Operating Instructions Manual (163 pages)

Diesel engine

Brand: mtu | Category: Engine | Size: 18 MB

Table of Contents

Operating Instructions
1
Table of Contents
3
M015695/03E 2013-03 | Table of Contents
3
1 Safety

5
2 General Information

19
3 Technical Data

25
4 Operation

49
- Preparations for Recommissioning the Engine after Extended Out-Of-Service Periods (>3 Months)
  49
- Putting the Engine into Operation after Scheduled Out-Of-Service-Period
  50
- Starting the Engine in Manual Mode
  51
- Stopping the Engine in Manual Mode
  52
- After Shutting down the Engine
  53
- Plant Cleaning
  54
- 5 Maintenance
  
  55
  - Maintenance Task Reference Table [QL1]
    55
- 6 Troubleshooting
  
  56
- 7 Task Description
  
  78
  - Cylinder Liner
    81
    
    Cylinder Liner - Endoscopic Examination
    81
    
    Instructions and Comments on Endoscopic and Visual Examination of Cylinder Liners
    83
  - Crankcase Breather
    85
    
    Crankcase Breather - Oil Separator Element Replacement, Diaphragm Check and Replacement
    85
  - Running Gear
    87
    
    Grounding Device - Carbon Brush Check
    87
    
    Grounding Device - Carbon Brush Replacement
    89
  - Valve Drive
    90
    
    Valve Gear - Lubrication
    90
    
    Valve Clearance - Check and Adjustment
    91
    
    Adjusting Valve Clearance
    94
    
    Cylinder Head Cover - Removal and Installation
    95
  - Injection Pump / HP Pump
    96
    
    HP Pump - Filling with Engine Oil
    96
  - Injection Valve / Injector
    97
    
    Injector - Replacement
    97
    
    Injector - Removal and Installation
    98
    
    Installing Injector
    100
  - Fuel System
    103
    
    Fuel System - Venting
    103
  - Fuel Filter
    104
    
    Fuel Filter - Replacement
    104
    
    Draining Fuel Prefilter
    105
    
    Fuel Prefilter - Draining
    106
  - Charge-Air Cooling
    107
    
    Intercooler - Checking Condensate Drain for Coolant Discharge and Obstructions
    107
  - Air Intake
    108
    
    Service Indicator - Signal Ring Position Check
    108
  - Starter – Condition Check
    109
  - Starting Equipment
    109
  - Lube Oil System, Lube Oil Circuit
    110
    
    Checking Engine Oil Level
    111
    
    Engine Oil – Change
    112
    
    Engine Oil – Sample Extraction and Analysis
    114
  - Oil Filtration / Cooling
    115
    
    Oil Indicator Filter – Cleaning and Check
    118
    
    Circuit
    122
    
    Engine Coolant – Level Check
    122
    
    Engine Coolant – Change
    123
    
    Draining Engine Coolant
    124
    
    Engine Coolant – Filling
    126
    
    Engine Coolant Filter – Replacement
    130
  - Charge-Air Coolant – Level Check
    132
  - Low-Temperature Circuit
    132
    
    Charge-Air Coolant – Change
    133
    
    Draining Charge-Air Coolant
    134
    
    Charge-Air Coolant – Filling
    135
  - Belt Drive
    139
    
    Drive Belt – Condition Check
    139
    
    Alternator – Removing and Refitting
    140
  - Battery-Charging Generator
    140
  - Battery-Charging Generator – Check
    142
  - Fan Drive
    146
    
    Fan Drive – Drive Belt Replacement
    148
    
    Engine Wiring – Check
    149
  - Wiring (General) for Engine/Gearbox/Unit
    149
    
    Accessories for (Electronic) Engine Governor / Control System
    150
    
    Engine Governor and Connectors – Cleaning
    150
    
    Engine Governor Plug Connections – Check
    151
    
    8 Appendix A
    152
    
    Abbreviations
    152
    
    MTU Contact Persons/Service Partners
    154
Appendix B 9.1 Special Tools

155

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