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12 V 4000 Lx4
MTU 12 V 4000 Lx4 Manuals
Manuals and User Guides for MTU 12 V 4000 Lx4. We have
1
MTU 12 V 4000 Lx4 manual available for free PDF download: Operating Instructions Manual
MTU 12 V 4000 Lx4 Operating Instructions Manual (199 pages)
Gas engine
Brand:
MTU
| Category:
Engine
| Size: 1.25 MB
Table of Contents
Operating Instructions
1
Table of Contents
3
1 Safety
5
Important Provisions for All Products
5
Personnel and Organizational Requirements
6
Safety Regulations for Startup and Operation
7
Safety Regulations for Startup and Operation, Special Instructions for Applications with Gaseous Fuel
8
Safety Regulations for Maintenance and Repair Work
9
Safety Regulations for Maintenance and Repair Work, Special Instructions for Applications with Gaseous Fuel
12
Fire Prevention and Environmental Protection, Fluids and Lubricants, Auxiliary Materials
13
Compressed Air
14
Fire Prevention and Environmental Protection, Fluids and Lubricants, Auxiliary Materials, Special Instructions for Applications with Gaseous Fuel
15
Standards for Safety Notices in the Text
16
Transport
17
2 Product Summary
18
Engine Overview
18
Engine Side and Cylinder Designations
20
Main Engine Dimensions
21
Ignition Order
22
Technical Data
23
4000 L64, 16 V 4000 L64 Engine Data, Fuel Optimized ("TA-Luft")
23
Exhaust Emissions
26
4000 L64, 16V 4000 L64 Engine Data, Emissions-Optimized (1/2 "TA-Luft")
27
Monitoring, Control and Regulation Equipment
31
Gas Engine Phase 4 System - Overview
31
Purpose of the Units
33
3 Operation
35
Runtimes at Partial Load
35
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
36
Putting the Engine into Operation after Scheduled Out-Of-Service-Period
37
Control, Starting and Stopping Sequences
38
Engine - Start
40
Operational Checks
41
Emission Values - Check
42
Engine - Shutdown
43
Emergency Engine Shutdown
44
After Stopping the Engine - Engine Remains Ready for Operation
46
After Stopping the Engine - Putting the Engine out of Operation
47
4 Maintenance
48
50-Hours Check
48
Maintenance Schedule Reference Table [QL1]
49
Fault Messages - Key
50
5 Troubleshooting
50
Fault Messages on Log for Genset Control
52
Engine Governor - Fault Messages
110
Engine
147
Engine - Barring Manually
147
Machine Room - Check for Smell of Gas
148
6 Task Description
147
Crankcase Breather
149
Oil Separator - Filter Replacement
149
Ignition System
151
Spark Plug - Replacement
151
Spark Plug - Removal
152
Spark Plug - Installation
153
Spark Plug Connector - Replacement
155
Spark Plug Connector - Removal
156
Spark Plug Connector - Installing
157
Ignition System - Ignition Timing Check
160
Valve Drive
161
Valve Depth - Measurement
161
Valve Gear - Lubrication
164
Valve Clearance - Check and Adjustment
165
Adjust Valve Clearance
167
Cylinder Head Cover - Removal
168
Cylinder Head Cover - Installation
169
Gas System
170
Gas Supply, Checking Gas Lines for Leaks
170
Air Filter
171
Air Filter - Replacement
171
Air Filter - Removal and Installation
172
Lube Oil System, Lube Oil Circuit
173
Engine Oil - Level Check
173
Engine Oil - Change
174
Engine Oil - Sample Extraction and Analysis
175
Oil Filtration / Cooling
176
Circuit
177
Engine Coolant – Change
178
Engine Coolant – Draining
179
Engine Coolant – Filling
181
Low-Temperature Circuit
182
Mixture Coolant – Change
183
Mixture Coolant – Draining
184
Mixture Coolant – Filling
185
Wiring (General) for Engine/Gearbox/Unit
186
Sensors – Overview
187
7 Appendix A
191
Abbreviations
191
MTU Onsite Energy Contacts / Service Partners
193
8 Appendix B
194
Special Tools
194
Index
198
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