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12 V 4000 C13R
MTU 12 V 4000 C13R Manuals
Manuals and User Guides for MTU 12 V 4000 C13R. We have
1
MTU 12 V 4000 C13R manual available for free PDF download: Operating Instructions Manual
mtu 12 V 4000 C13R Operating Instructions Manual (163 pages)
Diesel engine
Brand:
mtu
| Category:
Engine
| Size: 18.41 MB
Table of Contents
Operating Instructions
1
Table of Contents
3
M015695/03E 2013-03 | Table of Contents
3
1 Safety
5
Important Provisions for All Products
5
Personnel and Organizational Requirements
6
Transport
7
Crankshaft Transport Locking Device
8
Crankshaft Transportation Lock - for Transport with Flange-Mounted Generator
10
Safety Regulations for Startup and Operation
12
Safety Regulations for Maintenance and Repair Work
13
Fire Prevention and Environmental Protection, Fluids and Lubricants, Auxiliary Materials
16
Compressed Air
17
Standards for Safety Notices in the Text
18
2 General Information
19
Engine Side and Cylinder Designations
19
Engine Layout
20
Sensors and Actuators - Overview
21
3 Technical Data
25
12/16 V 4000 C13/13R/13L Engine Data
25
Consumption
25
Emissions (EPA Stage 2)
32
Application Group 5A, Optimized Exhaust Emissions (EPA Stage 2)
32
12/16 V 4000 C23/23R Engine Data: Application Group 5B, Optimized Fuel Consumption
39
12/16 V 4000 C23/23R Engine Data: Application Group 5B, Optimized Exhaust Emissions (EPA Stage 2)
43
Firing Order
47
Main Engine Dimensions
48
4 Operation
49
Preparations for Recommissioning the Engine after Extended Out-Of-Service Periods (>3 Months)
49
Putting the Engine into Operation after Scheduled Out-Of-Service-Period
50
Starting the Engine in Manual Mode
51
Stopping the Engine in Manual Mode
52
After Shutting down the Engine
53
Plant Cleaning
54
5 Maintenance
55
Maintenance Task Reference Table [QL1]
55
6 Troubleshooting
56
Troubleshooting 6.1 Troubleshooting
56
Fault Messages of the Engine Governor ADEC (ECU 7) for Series 4000 C&I Engines
59
Engine
78
Cranking Engine Manually
78
Engine - Barring with Starting System
80
7 Task Description
78
Cylinder Liner
81
Cylinder Liner - Endoscopic Examination
81
Instructions and Comments on Endoscopic and Visual Examination of Cylinder Liners
83
Crankcase Breather
85
Crankcase Breather - Oil Separator Element Replacement, Diaphragm Check and Replacement
85
Running Gear
87
Grounding Device - Carbon Brush Check
87
Grounding Device - Carbon Brush Replacement
89
Valve Drive
90
Valve Gear - Lubrication
90
Valve Clearance - Check and Adjustment
91
Adjusting Valve Clearance
94
Cylinder Head Cover - Removal and Installation
95
Injection Pump / HP Pump
96
HP Pump - Filling with Engine Oil
96
Injection Valve / Injector
97
Injector - Replacement
97
Injector - Removal and Installation
98
Installing Injector
100
Fuel System
103
Fuel System - Venting
103
Fuel Filter
104
Fuel Filter - Replacement
104
Draining Fuel Prefilter
105
Fuel Prefilter - Draining
106
Charge-Air Cooling
107
Intercooler - Checking Condensate Drain for Coolant Discharge and Obstructions
107
Air Intake
108
Service Indicator - Signal Ring Position Check
108
Starter – Condition Check
109
Starting Equipment
109
Lube Oil System, Lube Oil Circuit
110
Checking Engine Oil Level
111
Engine Oil – Change
112
Engine Oil – Sample Extraction and Analysis
114
Oil Filtration / Cooling
115
Oil Indicator Filter – Cleaning and Check
118
Circuit
122
Engine Coolant – Level Check
122
Engine Coolant – Change
123
Draining Engine Coolant
124
Engine Coolant – Filling
126
Engine Coolant Filter – Replacement
130
Charge-Air Coolant – Level Check
132
Low-Temperature Circuit
132
Charge-Air Coolant – Change
133
Draining Charge-Air Coolant
134
Charge-Air Coolant – Filling
135
Belt Drive
139
Drive Belt – Condition Check
139
Alternator – Removing and Refitting
140
Battery-Charging Generator
140
Battery-Charging Generator – Check
142
Fan Drive
146
Fan Drive – Drive Belt Replacement
148
Engine Wiring – Check
149
Wiring (General) for Engine/Gearbox/Unit
149
Accessories for (Electronic) Engine Governor / Control System
150
Engine Governor and Connectors – Cleaning
150
Engine Governor Plug Connections – Check
151
8 Appendix A
152
Abbreviations
152
MTU Contact Persons/Service Partners
154
Appendix B 9.1 Special Tools
155
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