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12 V 1600 R50
MTU 12 V 1600 R50 Manuals
Manuals and User Guides for MTU 12 V 1600 R50. We have
2
MTU 12 V 1600 R50 manuals available for free PDF download: Operating Instructions Manual
MTU 12 V 1600 R50 Operating Instructions Manual (135 pages)
Brand:
MTU
| Category:
Engine
| Size: 15.2 MB
Table of Contents
Operating Instructions
1
Table of Contents
3
1 Safety
5
Important Provisions for All Products
5
Correct Use
5
Personnel and Organizational Requirements
7
Transportation
8
Safety Regulations for Startup and Operation
9
Safety Regulations for Maintenance and Repair Work
10
Fire Prevention and Environmental Protection, Fluids and Lubricants, Auxiliary Materials
13
Compressed Air
14
Standards for Safety Notices in the Text
15
2 General Information
16
Engine Side and Cylinder Designations
16
Engine Overview
17
Sensors and Actuators - Overview
18
3 Technical Data
22
Firing Order
22
Engine - Main Dimensions
23
12V1600R50 Product Data
24
Performance Data
24
4 Operation
27
Putting the Engine into Operation after Scheduled Out-Of-Service-Period
27
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
28
Starting the Engine
29
Operational Checks
30
Engine - Stop
31
Stopping Engine
31
After Stopping the Engine
32
Plant - Cleaning
33
Engine - Barring Manually
34
5 Maintenance
36
Maintenance Task Reference Table [QL1]
36
6 Troubleshooting
37
Troubleshooting 6.1 Troubleshooting
37
Fault Messages of Engine Governor ECU
40
For Series 1600, Rail Applications
40
7 Task Description
83
Valve Drive
83
Valve Clearance - Check and Adjustment
83
Adjusting Valve Clearance
85
Cylinder Head Cover - Removal and Installation
86
Fuel System
87
Fuel System - Venting
87
Fuel Filter
89
Fuel Filter - Replacement
89
Fuel Prefilter - Drain Condensate
91
Fuel Prefilter - Filter Element Replacement
92
Air Filter
93
Air Filter Element - Removal and Installation (Optional)
93
Air Filter Element and (Optional) Dust Bowl - Cleaning
94
Visual Inspection
94
Air Filter - Replacement (Option)
95
Replacing Air Filter
95
Air Intake
96
Service Indicator - Signal Ring Position Check
96
Lube Oil System, Lube Oil Circuit
97
Engine Oil Level - Check
97
Engine Oil - Change
98
Oil Filtration / Cooling
99
Engine Oil Filter - Replacement
99
Coolant Circuit, General, High-Temperature Circuit
100
Engine Coolant - Level Check
100
Engine Coolant Change
101
Engine Coolant - Draining
102
Engine Coolant - Filling
104
Engine Coolant Pump - Relief Bore Check
106
Low-Temperature Circuit
107
Charge-Air Coolant Level - Check
107
Charge-Air Coolant - Change
108
Charge-Air Coolant - Draining
109
Charge-Air Coolant - Filling
110
Charge-Air Coolant Pump - Relief Bore Check
112
Belt Drive
113
Coolant Pump - Drive Belt Replacement
113
Battery-Charging Generator
115
Battery-Charging Generator - Belt Tensioner and Diverter Pulley Replacement
115
Battery-Charging Generator - Drive Belt Removal and Installation
117
Drive Systems, Driving End and Free End (Coupling)
118
Coupling - Checking (Radial / Axial) Play
118
Wiring (General) for Engine/Gearbox/Unit
119
Еngine Cabling - Check
119
Injector Functions
120
Nox Sensor – Replacement
123
Lambda Sensor – Replacement
125
Abbreviations
127
Special Tools
130
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MTU 12 V 1600 R50 Operating Instructions Manual (126 pages)
MTU 12 V 1600 R50 Diesel engine
Brand:
MTU
| Category:
Engine
| Size: 12.86 MB
Table of Contents
Operating Instructions
1
Table of Contents
3
1 Safety
5
Important Provisions for All Products
5
Correct Use
5
Spare Parts
5
Personnel and Organizational Requirements
6
Transportation
7
Safety Regulations for Startup and Operation
8
Safety Regulations for Maintenance and Repair Work
9
Fire Prevention and Environmental Protection, Fluids and Lubricants, Auxiliary Materials
12
Compressed Air
13
Standards for Safety Notices in the Text
14
2 General Information
15
Engine Side and Cylinder Designations
15
Engine Layout
16
Sensors and Actuators
17
3 Technical Data
20
Firing Order
20
Engine - Main Dimensions
21
1600 R50 Engine Data
22
4 Operation
25
Preparation for Startup after a Scheduled Break in Operation
25
Preparation for Startup after Extended Out-Of-Service Periods (>3 Months)
26
Starting the Engine
27
Operational Checks
28
Engine - Stop
29
Stopping Engine
29
After Engine Shutdown
30
Plant - Cleaning
31
Engine - Barring Manually
32
5 Maintenance
33
Maintenance Task Reference Table [QL1]
33
6 Troubleshooting
34
Fault Messages of Engine Governor ECU
37
For Series 1600, Rail Applications
37
7 Task Description
76
Valve Drive
76
Valve Clearance - Check and Adjustment
76
Adjusting Valve Clearance
77
Cylinder Head Cover - Removal and Installation
78
Fuel System
79
Fuel System - Venting
79
Fuel Filter
81
Fuel Filter - Replacement
81
Fuel Prefilter - Drain Condensate
83
Fuel Prefilter - Filter Element Replacement
84
Air Filter
85
Air Filter - Replacement
85
Air Intake
86
Service Indicator - Signal Ring Position Check
86
Lube Oil System, Lube Oil Circuit
87
Engine Oil Level - Check
87
Engine Oil - Change
88
Oil Filtration / Cooling
89
Engine Oil Filter - Replacement
89
Coolant Circuit, General, High-Temperature Circuit
90
Engine Coolant - Level Check
90
Engine Coolant - Change
91
Engine Coolant - Draining
92
Engine Coolant - Filling
94
Engine Coolant Pump - Relief Bore Check
96
Low-Temperature Circuit
97
Charge-Air Coolant Level - Check
97
Charge-Air Coolant - Change
98
Charge-Air Coolant - Draining
99
Charge-Air Coolant - Filling
100
Charge-Air Coolant Pump - Relief Bore Check
102
Belt Drive
103
Coolant Pump - Drive Belt Replacement
103
Battery-Charging Generator
105
Battery-Charging Generator - Belt Tensioner and Diverter Pulley Replacement
105
Battery-Charging Generator - Drive Belt Removal and Installation
107
Drive Systems, Driving End and Free End (Coupling)
108
Coupling - Checking (Radial/Axial) Play
108
Wiring (General) for Engine/Gearbox/Unit
109
Engine Wiring - Check
109
Accessories for (Electronic) Engine Governor / Control System
110
Injector Functions
110
Engine Governor and Connectors - Cleaning
111
Engine Control Unit - Plug Connection Check
112
Checking Engine Control Unit Plug Connections
112
Nox Sensor – Replacement
113
Lambda Sensor – Replacement
115
Appendix A 8.1 Abbreviations
117
MTU Contact Persons/Service Partners
120
8 Appendix A
121
9 Appendix B
121
Special Tools
121
Index
125
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