Montech MonTurn TB40 Manuals

Manuals and User Guides for Montech MonTurn TB40. We have 4 Montech MonTurn TB40 manuals available for free PDF download: Assembly Instructions Manual

Montech MonTurn TB40 Assembly Instructions Manual (152 pages)

Conveyor

Brand: Montech | Category: Industrial Equipment | Size: 10 MB

Supplemental Directives
3
Table of Contents
5
Overview
9
List of Essential Health and Safety Requirements
9
Security
13
Symbols in this Manual
13
Intended Use
14
Responsibility of the Operator
15
Personnel Requirements
16
Personal Protective Equipment
16
Working and Danger Areas
17
Safety Markings
18
Residual Risks
18
General Hazards in the Workplace
18
Electrical Hazards
19
Mechanical Hazards
19
Safety Devices
21
Emergency Shutdown
22
Securing against Restarting
23
What to Do in the Event of an Accident
23
Environmental Protection
24
Structure and Function
25
Assemblies
25
Drive Unit
25
Belt Infeed
25
Conveyor Belt
26
Substructure
26
Lateral Guide
28
Conveyor Control
29
Operating Modes
30
Parameterization
31
Transport, Packing and Storage
33
Safety During Transport
33
Symbols on the Packaging
33
Carrying out a Transport Inspection
34
Transport
34
Packaging
35
Storage
36
Installation and Initial Commissioning
37
Safety During Installation and Commissioning
37
Requirements for the Installation Site
37
Required Installation Steps
38
Folding out the Conveyor
38
Installing the Substructure
40
Installing the Floor Stand
40
Adjusting the Height-Adjustable Floor Stand
41
Installing the Mounting Bracket
43
Mounting the Conveyor on the Floor Stand
44
Installing Adjustable Lateral Guides
45
Installing the Monturn Control Unit
48
Installing the Montouch Control Unit
48
Connecting
50
Drive Circuit Diagram
50
Connecting the Power Supply
50
Aligning the Cable Outlet
51
Connecting the PLC
52
Connecting Monturn
54
Connecting Montouch as a Control Unit
57
Grounding the Conveyor
60
Commissioning
61
Operation
63
Safety During Operation
63
Operation Via PLC
64
Operating Modes
64
PLC Speed Mode
64
PLC Position Mode
68
Direction of Rotation
72
Output Functions
74
Parameterizable Values
75
Monturn Control Unit
76
Montouch Control Unit
78
User Interface and Operating Elements
78
Starting Montouch
80
Setting the Language
81
Reading Firmware
81
Montouch as a Control Unit
82
Parameterizing the Conveyor
91
Connecting Montouch as a Parameterization Unit
91
Using Montouch as a Parameterization Unit
93
Restart Behavior
102
Restart" Parameter
102
Restart Acknowledgement
103
Maintenance
105
Safety During Maintenance
105
Maintenance Schedule
107
Maintenance Work
107
Correcting the Belt Run
107
Checking the Conveyor Belt
108
Cleaning the Conveyor
109
Malfunctions
113
Spare Parts
113
Fault Table
113
Troubleshooting Work
114
Replacing the Conveyor Belt
114
Replacing the Drive Unit
117
Aligning the Conveyor Belt
118
Slackening and Retensioning the Conveyor Belt
120
Alternative Procedure
121
Tensioning the Conveyor Belt for the First Time
122
Disassembly and Disposal
123
Safety During Disassembly
123
Disassembly
123
Disposal
124
Technical Data
125
Dimensions
125
Performance Data
125
Connected Loads
126
Inputs and Outputs
126
Security and Monitoring Function
128
Operating Conditions
128
Rating Plate
129
Noise Emission
129
Index
131
Appendix
135
A Declaration of Incorporation
136
B Belt Separation
137
C Montouch Parameters
141
Total Gear Ratio
141
Belt Speeds
142
Positioning
143
Travel Distance (Pulse)
143
Positioning the Belt Speed
144
Positioning Window
145
Acceleration Values
146
Overrun
147
Output Assignment
148
Assignment of Outputs out 1, Etc. out 3
148
Speed Alert Threshold
149
Current Alert Threshold
150
Temperature Alert Threshold
151
Correction Factor
152

Montech MonTurn TB40 Assembly Instructions Manual (54 pages)

Brand: Montech | Category: Accessories | Size: 1 MB

Table of Contents
2
1 General

4
2 Transport, Packaging and Storage

9
- Unauthorized or Improper Transport
  9
- Transport Inspection
  9
- Packaging
  9
- Handling of Packaging Material
  10
- Storing the Packages
  10
3 Safety

11
- Use for Intended Purpose
  11
- Safety Instructions
  11
- Warranty
  11
- Changes and Modifications to the Equipment
  12
- Personal Protective Equipment
  12
- Personnel Requirements
  12
4 TB40 Conveyor Specifications

13
- Technical Data
  13
- Weight of the Conveyor
  14
- Nameplate
  14
- TB40 Conveyor Components
  15
- Dimension Conveyor TB40
  17
- TB40 Conveyor Design / Cross-Section
  19
- Conveyors Separation
  20
- Electronic Performance
  21
- Inputs in A, in B, in 1, in 2
  21
- Outputs out 1, out 2, OUT3
  21
- Analog Inputs AIN 1, AGND
  21
- Safety and Monitoring Functions
  22
- Error Acknowledgement
  22
5 Commissioning

23
6 Operation

32
7 Maintenance

45
- Maintenance Plan
  45
- Spare Parts
  45
- Replacing Endless Belts
  46
- Replacing Belts by Welding the Ends
  47
- Conveyor Belt Maintenance and Cleaning
  48
- Maintenance
  48
- Cleaning
  48
- Repairs
  51
- Replacing the Drive Unit
  51
8 Disassembly and Disposal

52
- Improper Disassembly
  52
- Disposal
  53

Montech MonTurn TB40 Assembly Instructions Manual (56 pages)

Brand: Montech | Category: Accessories | Size: 5 MB

Table of Contents
2
Definitions
4
Type Designation
4
List of Essential Health and Safety Requirements
4
Information about this Manual
6
Explanation of Symbols
6
Labels on the Conveyor and in These Assembly Instructions
6
Location of the Instructions
7
Further Documentation
7
Limitation of Liability
7
Copyright
7
Warranty Provisions
7
Service Life
8
Customer Service / Contact Details
8
Safety Instructions
9
Intended Use
9
Improper Use
9
General Safety Instructions
9
Changes and Modifications to the Equipment
9
Personal Protective Equipment
10
Responsibility of the Company Responsible for Operating the Equipment
10
Personnel Qualifications
10
Operator
11
Qualified Electrician
11
Skilled Personnel
11
Manufacturer
11
Specification Conveyor TB40
12
TB40 Conveyor Components
12
Technical Data
14
Weight Conveyor TB40
15
Nameplate
15
Dimension Conveyor TB40
16
TB40 Conveyor Design / Cross-Section
19
Conveyors Separation
20
Electronic Performance
21
Inputs in A, in B, in 1, in 2
21
Outputs out 1, out 2, OUT3
21
Analog Inputs AIN 1, AGND
21
Safety and Monitoring Functions
22
Error Acknowledgement
22
Transport, Packaging and Storage
23
Transport
23
Transport Inspection
23
Packaging
23
Handling of Packaging Materials
23
Storage of Packages
24
Commissioning
25
Assembly and Disassembly
26
Mounting the Floor Stands
26
Adjust the Height of the Floor Stand Telescopic
27
TB40 Conveyor Electrical Hook-Up Description
28
Electrical Connection
28
Turn on and Turn off Behavior TB40 Power Unit
31
Electrical Grounding of the Conveyor
31
Setting the Necessary Pretension of the Belt
32
Belt Tracking (Centric Run of the Transport Belt)
33
Conveyor Belt Specifications
33
Conveyor Belt Direction of Travel
33
Operation
35
Operating Modes
35
PLC Speed-Mode (Default)
35
PLC Position Mode
40
General Output Functions
46
Overview of the Operating Modes and Parameterizable Values TB40
47
Maintenance
48
Maintenance Plan
48
Use of Spare Parts
48
Conveyor Belt Maintenance and Cleaning
49
Maintenance
49
Cleaning
49
Replacing the Belts
51
Replacing Endless Belts
51
Replacing Belts by Welding the Ends
51
Repairs
52
Replacing the Drive Unit
52
Disassembly and Disposal
53
Disposal
54
Annex 1 Declaration of Incorporation
55

Montech MonTurn TB40 Assembly Instructions Manual (27 pages)

Brand: Montech | Category: Control Unit | Size: 2 MB

Table of Contents
2
Installation Declaration According to EC Machinery-Directive 2006/42/EG, Annex II B
4
1 General

5
2 Transport, Packaging and Storage

9
- Unauthorized or Improper Transport
  9
- Transport Inspection
  9
- Packaging
  9
- Handling of Packaging Material
  10
- Storing the Packages
  10
3 Safety

11
- Use for Intended Purpose
  11
- Safety Instructions
  11
- Warranty
  11
- Changes and Modifications to the Equipment
  12
- Personal Protective Equipment
  12
- Personnel Requirements
  12
4 Mechanical Construction Control Unit Monturn

13
- Technical Data
  13
- General Information
  13
- Handling
  14
- Dimension Drawing
  15
- Nameplate
  16
5 Commissioning

17
6 Maintenance

23
- Maintenance Plan
  23
- Spare Parts
  23
- Repairs
  24
7 Disassembly and Disposal

25
- Improper Disassembly
  25
- Disposal
  26

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