Montech MonTurn TB40 Assembly Instructions Manual
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Summary of Contents for Montech MonTurn TB40
- Page 1 ASSEMBLY INSTRUCTIONS CONTROL UNIT MONTURN TB40 BA-100155 Translation of the original assembly instructions, Copyright by Montech AG English, Edition 02/2020...
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Page 2: Table Of Contents
Assembly Instructions BA-100155 Control unit MonTurn CONTENTS General .............................. 5 Installation declaration according to EC Machinery-Directive 2006/42/EG, Annex II B......5 List of essential health and safety requirements pursuant to Directive 2006/42/EC, Annex I, Section 1 Information in this manual ........................8 Explanation of symbols .......................... - Page 3 Assembly instructions BA-100155 Control unit MonTurn Maintenance ............................ 24 Maintenance plan ........................... 24 Spare parts ............................. 24 Repairs ..............................25 Disassembly and Disposal ....................... 26 Improper disassembly ..........................26 Disposal ..............................27...
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Page 5: General
Assembly instructions BA-100155 Control unit MonTurn List of essential health and safety requirements pursuant to Directive 2006/42/EC, Annex I, Section 1 Not relevant for this device To be met by the system integrator for the (complete) machine Ê Met for the scope of the partly completed machine Ê... - Page 6 Assembly instructions BA-100155 Control unit MonTurn Not relevant for this device To be met by the system integrator for the (complete) machine Met for the scope of the partly completed machine 1.4. Required characteristics of guards and protective devices 1.4.1.
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Page 7: Information In This Manual
Assembly instructions BA-100155 Control unit MonTurn Information in this manual This manual contains data and information necessary to install and maintain the MonTurn. Prior to commencing any work on the machine, personnel must have thoroughly read and understood this manual. Following all safety instructions and directions in this manual is the foundation of safe work. Any illustrations in this manual are meant for general understanding and may differ from the actual configuration. -
Page 8: Limited Liability
Any use of them beyond this purpose without the Montech AG’s written permission is prohibited. Warranty terms and conditions The warranty terms and conditions can be found in the Montech AG’s General Terms and Conditions (GTC). Customer service Our customer service will provide technical information. -
Page 9: Transport, Packaging And Storage
Assembly instructions BA-100155 Control unit MonTurn Transport, Packaging and Storage Unauthorized or improper transport CAUTION! Damage may result from unauthorized or improper transport! Moving the machine by untrained personnel may result in considerable property damage. Only use trained personnel to unload the machine upon delivery and for in-house –... -
Page 10: Handling Of Packaging Material
Assembly instructions BA-100155 Control unit MonTurn Handling of packaging material Dispose of packaging material in compliance with applicable laws and local regulations. CAUTION! Incorrect disposal is an environmental hazard! Packaging materials are valuable raw materials; in many cases, they can be reused or recycled. -
Page 11: Safety
Assembly instructions BA-100155 Control unit MonTurn Safety This chapter provides an overview of all necessary safety aspects with regard to the personnel and a safe and trouble-free operation. Use for intended purpose The Control unit MonTurn is intended for controlling the TB40 conveyor. The direction of rotation (conveying direction) and the speed (conveying speed) must be specified by the Control unit MonTurn. -
Page 12: Changes And Modifications To The Equipment
Manufacturer Certain work may only be performed by Montech AG’s skilled personnel. Other personnel shall not be authorized to perform this work. Please contact our Customer Service to have such work performed. -
Page 13: Mechanical Construction Control Unit Monturn
Assembly instructions BA-100155 Control unit MonTurn Mechanical construction Control unit MonTurn Technical Data Ambient temperature +10 to +40°C Rel. Humidity <95% (without condensation) Air purity normal workshop atmosphere Protection category of components IP 50 Rated voltage 24 V DC Permitted supply voltage 20 …... -
Page 14: Handling
Assembly instructions BA-100155 Control unit MonTurn Handling Figure 1: MontTurn front view Direction Velocity The direction of rotation (transport direction) can be The conveying speed can be continuously adjusted set via the left-hand rotary switch (positive and from 0-100% using the right-hand rotary switch. negative). -
Page 15: Dimension Drawing
Assembly instructions BA-100155 Control unit MonTurn Dimension drawing Figure 2: Dimension drawing MonTurn min. max. Conveying direction towards drive only Figure 3: Dimension drawing MonTurn connected with conveyor TB40... -
Page 16: Nameplate
Assembly instructions BA-100155 Control unit MonTurn Nameplate Producer Ref.no. Device designation Serial number Producer year Figure 4: Nameplate MonTurn... -
Page 17: Commissioning
Assembly instructions BA-100155 Control unit MonTurn Commissioning Installation and commissioning WARNING! Improper installation can result in injury! Improper installation and commissioning can result in severe injuries and considerable property damage. Make sure there is enough space to perform the installation before starting the –... -
Page 18: Assembly And Disassembly
Assembly instructions BA-100155 Control unit MonTurn Assembly and Disassembly WARNING! Do not use oils and greases with molybdenum disulfide or other high-pressure additives, or antifriction pastes. Use PU-compatible lubricants such as Vaseline or silicone spray. Fastening instructions Lateral profile conveyor TB40 Figure 5: Fastening instructions side view The control unit MonTurn can be mounted directly to the chassis of the TB40 conveyor via the fastening component. -
Page 19: Electrical Connection Monturn
Assembly instructions BA-100155 Control unit MonTurn Electrical connection MonTurn Signal cable (2 m) Power cable TB40 (5 / 10 m) Power cable MonTurn (5 / 10 m) Figure 6: Cabling MonTurn <-> TB40 5.4.1 Version overview Ref.no. Figure Designation Shipment 65670 Control unit MonTurn •... -
Page 20: Cable Set Monturn
NOTE! The 24 VDC/25A supply must be provided. The Mean Well SDR-480-24 switching power supply unit is recommended; available from Montech under part no. 522208. If MonTurn and conveyor belt are not connected to the same supply, an equipotential bonding between the two ground connections must be ensured. -
Page 21: Connecting Cable Signal Tb40 <-> Monturn
Assembly instructions BA-100155 Control unit MonTurn WARNING! The power supply of the control unit may only be switched on when all connecting cables are connected and connected to the TB40 conveyor belt. 5.4.2.3 Connecting cable signal TB40 <–> MonTurn Connection TB40 Connection MonTurn Figure 9: Picture signal cable 5.4.3... -
Page 22: Operation Mode For Monturn
Assembly instructions BA-100155 Control unit MonTurn Operation mode for MonTurn NOTE! In order to operate the TB40 conveyor belt with the control unit MonTurn, the conveyor belt drive must be parameterized in the PLC speed mode. The conveyor belt drive is normally parametrized at the factory before the conveyor belt is delivered (standard parametrization). -
Page 23: Maintenance
Assembly instructions BA-100155 Control unit MonTurn Maintenance A maintenance-free operation of the MonTurn is possible if they are used according to their intended purpose and are not exposed to life-reducing influences. Intended use and life-reducing influences are listed in chapter 3.1 “Use for intended purpose”. In the presence of dust, oil-containing air, foreign bodies, such as chips from processing machines, etc., we recommend thoroughly cleaning the MonTurn regularly, for example weekly, with cleaner's naphtha. -
Page 24: Repairs
Assembly instructions BA-100155 Control unit MonTurn Repairs Please contact our customer service to carry out any necessary repairs. Please also observe the safety instructions. DANGER! Repairs to the electrical part may be carried out only by the supplier. It is essential to follow safety instructions for electrical disconnection of the components from the mains or from the control unit MonTurn and for the reinstallation. -
Page 25: Disassembly And Disposal
Assembly instructions BA-100155 Control unit MonTurn Disassembly and Disposal After the device has reached the end of its service life, disassemble the device and dispose of it in an environmentally compatible manner. Improper disassembly CAUTION! Improper disassembly can result in injury! Stored residual energies, sharp-edged components, corners and points on and in the device or necessary tools may cause injury. -
Page 26: Disposal
Assembly instructions BA-100155 Control unit MonTurn Disposal Monturn that can no longer be used should not be recycled as a complete unit. Disassemble them into individual parts and recycle them by type of material. Materials that cannot be recycled should be disposed of appropriately. - Page 27 MONTECH AG Gewerbestrasse 12 Ch-4552 Derendingen Fon +41 32 681 55 00 info@montech.com www.montech.com...
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