User Manuals: Manitowoc Shuttlelift CD5520 Cranes

User Manuals: Manitowoc Shuttlelift CD5520 Cranes

Manuals and User Guides for Manitowoc Shuttlelift CD5520 Cranes. We have 1 Manitowoc Shuttlelift CD5520 Cranes manual available for free PDF download: Operator's Manual

Manitowoc Shuttlelift CD5520 Operator's Manual

Manitowoc Shuttlelift CD5520 Operator's Manual (144 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 14 MB

Table of Contents

Table of Contents
5
Section 1

9
- The Manual
  9
- Directional Reference
  9
- Serial Number Plate
  9
  - Delivery Report
    10
  - Customer Support
    10
- Noise/Vibration Test Results
  10
  - Noise Level Test Results
    10
  - Vibration Level Test Results
    10
  - Safety Information
    10
  - General Crane Design
    10
- Nomenclature
  11
Section 2

13
- Safety Messages
  13
  - General
    13
  - Safety Alert Symbol
    14
  - Signal Words
    14
- General
  14
  - Warning Signs
    14
- Accidents
  14
- Operator Information
  14
- Operator Qualifications
  15
- Operational Aids
  16
- Crane Stability/Structural Strength
  17
  - Load Charts
    18
  - Work Site
    18
- Wind Forces
  19
  - Wind Speeds
    19
  - Lifting Operations
    32
  - Counterweight
    33
  - Outrigger Lift off
    33
  - Multiple Crane Lifts
    33
  - Tilt-Up Panel Lifting
    33
- Pile Driving and Extracting
  34
  - Crane Equipment
    34
  - Crane Inspection
    34
- Electrocution Hazard
  35
  - Set-Up and Operation
    36
  - Electrocution Hazard Devices
    36
  - Electrical Contact
    37
  - Special Operating Conditions and Equipment
    37
  - Earthing the Crane
    37
- Personnel Handling
  38
- Environmental Protection
  39
- Maintenance
  39
  - Service and Repairs
    39
  - Lubrication
    40
  - Tires
    41
- Hoist Rope
  41
  - Synthetic Hoist Rope
    41
  - Wire Rope
    41
- Sheaves
  42
- Batteries
  43
- Super Capacitor (if Equipped)
  43
- General Maintenance
  43
- Transporting the Crane
  44
- Travel Operation
  44
- Work Practices
  45
  - Personal Considerations
    45
  - Crane Access
    45
  - Job Preparation
    45
  - Working
    46
  - Lifting
    47
  - Hand Signals
    48
- Jib
  50
- Parking and Securing
  50
- Shut-Down
  50
- Cold Weather Operation
  50
- Temperature Effects on Hook Blocks
  51
- Temperature Effects on Hydraulic Cylinders
  51
- Overload Inspection
  52
  - Boom Inspection
    54
  - Superstructure Inspection
    56
  - Carrier Inspection
    58
Section 3

61
- Controls, Switches, and Gauges
  61
  - Cab Controls
    61
  - Left Dash Controls
    63
  - Right Dash Controls
    64
  - Rated Capacity Limiter (RCL) Override Switch
    64
  - Indicator and Gauge Display
    66
  - Crane Level Indicator
    68
  - Engine Warning and Stop Lights
    68
  - Rated Capacity Limiter (RCL)
    68
  - Air Conditioning/Heater Controls
    69
  - Boom Angle Indicator
    69
  - Outrigger Controls
    69
  - Steering Controls
    70
- Operator's Cab
  71
  - Heater/Air Conditioner
    71
  - Defroster
    71
  - Seat Adjustment
    72
  - Seat Belt
    72
  - Cab Door (Enclosed Cab)
    72
  - Fire Extinguisher
    72
- Crane Operation
  73
  - Starting the Engine
    73
- Cold Climate Engine Operation
  75
  - Engine
    75
  - Transmission
    75
  - Hoist
    76
  - Swing Drive and Turntable Bearing
    76
  - Axles
    76
  - Hydraulic Oil System
    76
  - Traveling with the Crane
    77
  - Changing Travel Direction
    78
    
    Shifting Gears
    78
    
    Stopping Travel
    78
    
    Operating the Outrigger Controls
    78
    
    Outrigger Monitoring System (OMS) (Optional-Standard in North America)
    80
    
    Operating the Boom Controls
    81
    
    Optional Controls Operation
    87
  - Operating Practices
    88
    
    Handling a Load
    88
    
    Attaching the Load
    88
    
    Holding the Load
    88
    
    Moving the Load
    88
    
    Traveling with a Load (Pick and Carry)
    89
    
    Elevating Personnel
    89
    
    Turning Clearances
    90
    
    Crane Shutdown
    90
    
    Battery Disconnect
    90
    
    Unattended Crane
    90
    
    Towing a Disabled Crane
    90
Section 4

91
- Using the Capacity Chart
  91
Section 5

95
- Pivoting Boom Head
  95
- Hoist Block
  99
  - Removing the Hoist Block
    99
  - Installing the Hook Block
    99
- Boom Extension
  99
- Searcher Hook Assembly
  107
  - Installation
    107
  - Removal
    107
- Down Haul Weight
  108
  - Installing the down Haul Weight
    108
  - Removing the down Haul Weight
    108
- Installing Cable on the Hoist
  109
- Wire Rope Wedge Socket
  110
- Reeving
  112
  - Reeving for 4-Part Line
    112
Section 6

113
- Introduction
  113
  - Spark Arresting Mufflers
    113
  - Safety List
    114
- Lubricants
  114
- Maintenance Records
  114
- Special Maintenance
  114
  - Delivery Inspection
    114
  - After First 50 Hours of Operation (New Cranes)
    115
  - Cranes Not in Regular Use
    115
- Preventive Maintenance
  115
  - Maintenance Schedule and Checklist
    115
  - Lubrication Points
    118
- Scheduled Maintenance
  121
  - Daily (Walk-Around) Inspection
    121
  - Inspections
    121
  - Component/System Checks
    121
  - Checking Tire Pressure
    124
- 50 Hours of Operation
  124
  - Clean the Air Cleaner Dust Cup
    124
  - Wire Rope Inspection
    124
  - Grease Fittings
    125
  - Internal Cable Sheave Lubrication
    125
  - Inner Boom Pad Lubrication
    125
  - Side and Bottom Boom Wear Pad Lubrication
    126
  - Lubricate Parking Brake
    126
  - Heater/Air Conditioner Filter
    126
- 100 Hours of Operation and over
  126
- Carwell® Rust Inhibitor
  126
  - Protecting Cranes from Rusting
    126
  - Cleaning Procedures
    127
  - Inspection and Repair
    127
  - Application
    128
  - Areas of Application
    128
Section 8

135
Section 7

135
- Lubricants and Capacities
  135
  - Engine Oil Specifications
    136
- Diesel Fuel
  137
- General Specifications
  138
  - Tires
    139
  - Weight
    139
  - Travel Speeds
    139
  - Operating Dimensions
    140

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