Manitowoc CD15 Manuals

Manitowoc CD15 Manuals

Manuals and User Guides for Manitowoc CD15. We have 1 Manitowoc CD15 manual available for free PDF download: Operator's Manual

Manitowoc CD15 Operator's Manual

Manitowoc CD15 Operator's Manual (158 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 55.07 MB

Table of Contents

Table of Contents
5
Section 1

9
- The Manual
  9
- Directional Reference
  9
- Serial Number Plate
  9
- Reports
  9
- Disclaimer
  11
- Customer Support
  11
  - Dealer
    11
- Nomenclature
  11
  - New Owners
    11
Section 2

13
- Safety Messages
  13
  - General
    13
  - Safety Alert Symbol
    14
  - Signal Words
    14
- General
  14
  - Safety Decals
    14
- Accidents
  14
- Operator Information
  14
- Operator Qualifications
  15
- Operational Aids
  16
- Crane Stability/Structural Strength
  17
  - Load Charts
    18
  - Work Site
    18
- Wind Forces
  19
  - Wind Speeds
    19
  - Lifting Operations
    32
  - Counterweight
    33
  - Outrigger Lift off
    33
  - Multiple Crane Lifts
    33
  - Tilt-Up Panel Lifting
    33
- Electrocution Hazard
  34
  - Set-Up and Operation
    35
  - Electrocution Hazard Devices
    35
  - Electrical Contact
    36
  - Special Operating Conditions and Equipment
    36
  - Grounding the Crane
    37
- Personnel Handling
  37
- Environmental Protection
  38
- Maintenance
  38
  - Service and Repairs
    39
  - Lubrication
    40
  - Tires
    40
- Hoist Rope
  40
  - Synthetic Hoist Rope
    40
  - Wire Rope
    40
  - Sheaves
    42
  - Batteries
    42
  - Super Capacitor (if Equipped)
    42
  - General Maintenance
    43
- Transporting the Crane
  43
- Travel Operation
  43
- Work Practices
  44
  - Personal Considerations
    44
  - Crane Access
    44
  - Job Preparation
    45
  - Working
    45
  - Lifting
    46
  - Hand Signals
    47
- Boom Extension
  49
- Parking and Securing
  49
- Shut-Down
  49
- Cold Weather Operation
  49
- Temperature Effects on Hook Blocks
  50
- Temperature Effects on Hydraulic Cylinders
  50
- Overload Inspection
  52
  - Boom Inspection
    53
  - Mast Inspection
    54
  - Carrier Inspection
    57
Section 3

60
- Controls, Switches, and Gauges
  60
  - Crane Controls
    60
  - Warning Alarms
    61
  - Panel Switches, Gauges, and Indicators
    62
  - Ignition Switch
    64
  - Operator Aids
    64
  - Rated Capacity Limiter (RCL)
    65
- Operator's Cab
  66
  - Seat Belt
    66
  - Seat Adjustment
    66
  - Cab Door (Enclosed Cab)
    66
  - Heater, A/C, and Defroster
    66
  - Fire Extinguisher
    67
- Crane Operation
  68
  - Starting the Engine
    68
  - Traveling the Crane
    69
- Cold Climate Engine Operation
  72
  - Crane Warm-Up Procedures
    72
- Operating Outrigger Controls
  74
  - To Raise and Lower the Outriggers
    74
  - Outrigger Monitoring System (OMS)
    74
- Operating Crane Controls
  76
  - Anti-Two Blocking System
    76
  - Boom Swing Operation
    78
  - Boom Telescope Operation
    80
  - Boom Lift Operation
    82
  - Hoist Operation
    84
- Operating Optional Controls
  86
  - Auxiliary Winch Operation
    86
- Operating Practices
  87
  - Handling a Load
    87
  - Attaching the Load
    87
  - Holding the Load
    87
  - Moving the Load
    87
  - Traveling with a Load (Pick and Carry)
    87
    
    Turning Clearances
    87
    
    Crane Shutdown
    87
    
    Unattended Crane
    88
    
    Towing a Disabled Crane
    88
Section 4

89
- Using the Capacity Chart
  89
Section 5

93
- Hook Block
  93
  - Removing the Hook Block
    93
- Downhaul Weight
  94
  - Installing the Hook Block
    94
  - Installing the Downhaul Weight
    94
  - Removing the Downhaul Weight
    94
  - Hook Block
    94
- Boom Extension (Jib)
  97
  - Installing the Boom Extension
    97
  - Stowing the Boom Extension
    97
- Pivoting Boom Head
  99
- Searcher Hook Assembly
  101
  - Installation
    101
  - Removal
    101
- Installing Cable on the Hoist
  102
- Wire Rope Wedge Socket
  102
- Part Wire Rope Reeving
  104
Section 6

105
- Spark Arresting Mufflers
  105
- Safety List
  106
- Lubricants
  106
- Maintenance Records
  106
- Maintenance
  106
  - Preparation
    106
  - Hydraulic System Maintenance Precautions
    106
  - Label Parts When Disassembling
    107
  - Hydraulic Oil Recommendations
    107
  - Draining and Flushing
    107
  - Removing Air from the Hydraulic System
    107
  - Parts Replacement
    108
- Special Maintenance
  108
- Preventive Maintenance
  109
  - Maintenance Schedule and Checklist
    109
- Environmental Protection
  109
  - Lubrication Points
    112
- Scheduled Maintenance
  114
  - Daily (Walk-Around) Inspection
    114
  - Hours of Operation (Weekly)
    118
  - Hours of Operation (Two Weeks)
    120
  - Hours of Operation (Monthly)
    120
  - Hours of Operation (3 Months)
    124
  - 1000 Hours of Operation (6 Months)
    128
  - 2000 Hours of Operation (Yearly)
    133
- Miscellaneous Maintenance
  134
  - Batteries/Charging System
    134
  - Fuel System
    135
  - Fuse Replacement
    135
- Carwell® Rust Inhibitor
  138
  - Protecting Cranes from Rusting
    138
  - Cleaning Procedures
    138
  - Inspection and Repair
    139
  - Application
    139
  - Areas of Application
    139
Section 7

143
Section 8

146
- Lubrication Schematic
  146
  - Lubrication Symbols
    147
  - Lubrication Legend
    147
  - Lubrication Notes
    148
- Engine Oil Specifications
  149
- Fuel Types
  149
- Environmental Protection
  149
- Relief Valve Settings
  150
- General Specifications
  150
  - Boom
    150
  - Electrical System
    150
  - Engine
    150
  - Fuel Tank
    150
  - Hydraulic System
    150
  - Mast
    151
  - Outriggers
    151
  - Tires
    151
  - Travel Speeds (Approximate)
    151
  - Weight (GVW)
    151
  - Wire Rope
    151
- Dimensions (Side View)
  152
- Dimensions (Top View and Rear View)
  153

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