Manitowoc NTC55 Manuals

Manuals and User Guides for Manitowoc NTC55. We have 1 Manitowoc NTC55 manual available for free PDF download: Operator's Manual

Manitowoc NTC55 Operator's Manual (168 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 45.48 MB

Table of Contents
5
Section 1
11
Supplemental Information
11
New Owner
11
Basic Nomenclature
11
Safety Messages
15
General
16
Safety Alert Symbol
16
Signal Words
16
Accidents
16
Operator Information
16
Operator Qualifications
17
Operational Aids
18
Rated Capacity Limiter (RCL) Systems (if Equipped)
18
Anti-Two-Blocking Device
18
Working Area Limiter (if Equipped)
19
Crane Stability/Structural Strength
19
Load Charts
20
Work Site
20
Wind Forces
20
Wind Speeds
21
Lifting Operations
34
Counterweight
35
Outrigger Lift off
35
Multiple Crane Lifts
35
Tilt-Up Panel Lifting
35
Pile Driving and Extracting
36
Crane Equipment
36
Crane Inspection
36
Electrocution Hazard
37
Set-Up and Operation
38
Electrocution Hazard Devices
38
Electrical Contact
39
Special Operating Conditions and Equipment
39
Grounding the Crane
39
Personnel Handling
40
Environmental Protection
41
Maintenance
41
Service and Repairs
41
Safety Precautions
41
Lubrication
42
Tires
43
Hoist Rope
43
Synthetic Hoist Rope
43
Wire Rope
43
Sheaves
44
Batteries
45
Engine
45
Transporting the Crane
45
Travel Operation
46
Work Practices
47
Personal Considerations
47
Crane Access
47
Job Preparation
47
Working
47
Lifting
48
Hand Signals
49
Boom Extension
51
Parking and Securing
51
Shut-Down
51
Cold Weather Operation
51
Temperature Effects on Hook Blocks
52
Temperature Effects on Hydraulic Cylinders
52
Model Specific Information
53
Overload Inspection
53
Boom Inspection
55
Superstructure Inspection
57
Carrier Inspection
59
Section 3
61
General
62
Crane Theory of Operation
62
Crane Software Overview
62
Getting Started
62
Crane Ignition and Control States
62
Jump Starting the Crane
63
Charging
63
Truck Cab Controls
63
Truck Cab Ignition Switch
63
Power Take off (PTO)
63
Park Brake
64
Engine Speed Governor
64
Neutral Start/Safety Switch
64
Outrigger Controls
64
Cab Outrigger Control Panel
66
Ground Station Outrigger Control Panel
66
Cab Outrigger Control
67
Outrigger Selector Valve
68
Emergency Stop Switch
68
Crane Level Indicators
68
Ground Station Outrigger Control Panel
68
Crane Controls
71
Swing Brake Pedal
73
Swing Lock Pedal (Optional)
73
Swing Brake Indicator
73
Swing Brake Control Switch
73
Swing Horn Button
73
Boom Telescope Pedal (Standard with Aux Hoist)
73
Foot Throttle Pedal
73
Display Panel
73
RCL Bypass Switch
74
Emergency Stop Switch
74
Ac/Heater Vent
74
Crane Ignition Switch
74
12V Receptacle
74
Diagnostic Connector
74
Level Indicator
74
Engine Hi/Low Switch
74
Crane Function Power Switch
74
Remote Power Switch (Optional)
74
Work Light Switch
75
Skylight Wiper Switch
75
Windshield Wiper/Washer Switch
75
Air Conditioning/Heater Controls
75
Dual Axis Controller (Boom Lift/Main Hoist)
75
Dual Axis Controller (Swing/Tele/Aux Hoist)
75
Seat Back Adjustment
75
Seat/Controls Assembly Slide Adjustment Lever
75
Seat Slide Adjustment Lever
75
Main Hoist Speed
75
Hoist Rotation Indicators (HRI)
76
Last Layer Indicator (LLI)
76
Minimum Wrap Indicator
76
Single Axis Controller (Boom Lift/Hoist Cable)
76
Single Axis Controller (Swing/Boom Tele)
76
Cab Tilt Switch
76
Adjustable Swing Speed Valve
76
Heater
76
Heater Cold Weather Fuel Mixture
77
Heater Coolant
77
Operating Procedures
77
Equipment Familiarization
77
Crane Cab Access
77
Equipment Checks
78
Cold Weather Operation
78
Crane Warm-Up Procedures
78
Engine
79
Transmission
79
Hoist
79
Swing Drive and Turntable Bearing
79
Axles
79
Hydraulic Oil System
79
Anti-Two Block Check
80
RCL Check
80
Hoist System Operation
80
Work Site Location
80
Before Leaving the Truck Cab
80
Stowing and Parking
81
Unattended Crane
81
Before Making the Lift
81
Load Chart
81
Using the Load Chart
81
Lifting the Load
82
Shut down and Preparation for Road Travel
82
Standard Remote Control
87
Batteries
87
Operation
88
Crane Remote Control (Optional)
89
Crane Remote Control Activation
90
Section 4
93
Outrigger Setup
93
Proper Leveling of the Crane
93
Bubble Level Adjustment
93
Site Selection
94
Setting the Outriggers
94
Jib Safety Information
95
Erecting and Stowing the Jib
96
General Warnings
96
Jib Operation
96
Deployment Procedure
96
Stowing Procedure
99
Jib Removal
101
Jib Maintenance
101
Setting the Offset
101
Setting the Offset Mast
101
Anti-Two-Block Weight Installation
104
Multi-Part Line Reeving
104
Using Multiple Part Lines
104
Lifting the Rated Load
104
Installing Cable on the Hoist
105
Wedge Sockets
106
Terminator Wedge Installation
106
Wedge Socket Installation
107
Removable Counterweight
109
Mounting the Counterweight
109
Stowing the Counterweight
111
General
113
Environmental Protection
113
Lubricants
113
Arctic Conditions below -9°C (15°F)
113
Chassis Grease
114
Low Temperature Grease
114
Extreme Pressure Multipurpose Gear Lubricant (EPGL)
114
Open Gear Lubricant
114
Antifreeze/Coolant (for Cab Heater)
114
Anti-Wear Additives
114
Hydraulic Oil
114
Standard Hydraulic Oil
114
Lubricants
114
Arctic Hydraulic Oil
115
Hydraulic Oil Inspection
115
Lubrication Points
115
Internal Cable Sheave Lubrication
119
Side and Bottom Boom Wear Pad Lubrication
119
Outrigger Beam Lubrication
119
Hoist Brake Oil
119
Hoist Gearbox Oil
120
Swing Gearbox and Brake Oil
120
Hydraulic Oil Reservoir Level
121
Surface Protection for Cylinder Rods
121
Wire Rope Lubrication
121
Carwell® Rust Inhibitor
123
Protecting Cranes from Rusting
123
Cleaning Procedures
123
Inspection and Repair
124
Application
124
Areas of Application
125
Crane Inspection and Maintenance
129
Inspections
129
Inspections
130
Special Boom Inspection
131
Stability
131
Hoist Cable Inspection and Maintenance
131
Keeping Records
131
Environmental Conditions
131
Dynamic Shock Loads
131
Precautions and Recommendations During Inspection
132
Inspection
132
Wire Rope Replacement
133
Care of Wire Rope
133
Replacement Cable
133
Crane Adjustments and Repairs
134
Boom Extension Cable
134
Jib Jack Service and Maintenance
134
Lubrication
134
Rust Prevention
134
Hydraulic System
134
Oil Cooler
134
Tire Load and Inflation Table
135
Specifications
138
Hydraulic
138
Air Conditioner
138
Hoist System
138
Crane Operating Speeds
139
Counterweight
139
General
139
RCL System Description
142
RCL Display
143
Alert and Limit Symbols
144
RCL Override Warning
144
RCL Setup
147
Boom Configuration
147
Counterweight Configuration
148
Hoist & Reeving Configuration
150
Confirmation
150
Operating Mode
150
TARE Function
151
Operational Limits
152
Slew Angle Limit
152
WADS Limit
152
Boom Angle Limit
153
Tip Height Limit
153
Radius Limit
153
Delete All Limits
154
Tools
154
Joystick Output
154
RCL Sensor Calibration
155
Slew Sensor Calibration
156
Boom Angle Calibration
157
Boom Length Calibration
157
Rod Side Pressure Sensor Calibration
157
Base Side Pressure Sensor Calibration
157
Outrigger Span/Length
158
CWT Switch Panel Calibration
158
Load Chart and RCL Upload
158
Diagnostic
159
About the Manitowoc Diagnostic Code Application
161
About the Manitowoc Diagnostic
161
Code Application
161

Manitowoc Categories

Construction Equipment Ice Maker Accessories Dispenser Kitchen Appliances

More Manitowoc Manuals

Manitowoc NTC55 Manuals

Manitowoc NTC55 Operator's Manual (168 pages)

Table of Contents

Related Products

Manitowoc Categories