Manitowoc National Crane NBT60 Manuals

Manitowoc National Crane NBT60 Manuals

Manuals and User Guides for Manitowoc National Crane NBT60. We have 1 Manitowoc National Crane NBT60 manual available for free PDF download: Operator's Manual

Manitowoc National Crane NBT60 Operator's Manual

Manitowoc National Crane NBT60 Operator's Manual (168 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 6.75 MB

Table of Contents

Table of Contents
5
Section 1

11
- Basic Nomenclature
  11
- New Owner
  11
- Supplemental Information
  11
Section 2

15
- Safety Messages
  15
  - General
    15
  - Safety Alert Symbol
    16
  - Signal Words
    16
- Accidents
  16
- General
  16
- Operator Information
  16
- Operator Qualifications
  17
- Operational Aids
  18
- Crane Stability/Structural Strength
  19
  - Load Charts
    20
  - Work Site
    20
- Wind Forces
  20
  - Wind Speeds
    21
  - Lifting Operations
    34
  - Counterweight
    35
  - Outrigger Lift off
    35
  - Multiple Crane Lifts
    35
  - Tilt-Up Panel Lifting
    35
- Pile Driving and Extracting
  36
  - Crane Equipment
    36
  - Crane Inspection
    36
- Electrocution Hazard
  37
  - Set-Up and Operation
    38
  - Electrocution Hazard Devices
    38
  - Electrical Contact
    39
  - Special Operating Conditions and Equipment
    39
  - Grounding the Crane
    39
- Personnel Handling
  40
- Environmental Protection
  41
- Maintenance
  41
  - Service and Repairs
    41
  - Lubrication
    42
  - Tires
    43
- Hoist Rope
  43
  - Synthetic Hoist Rope
    43
  - Wire Rope
    43
  - Sheaves
    44
  - Batteries
    45
  - Engine
    45
- Transporting the Crane
  45
- Travel Operation
  46
- Work Practices
  47
  - Personal Considerations
    47
  - Crane Access
    47
  - Job Preparation
    47
  - Working
    47
  - Lifting
    48
  - Hand Signals
    49
- Boom Extension
  51
- Cold Weather Operation
  51
- Parking and Securing
  51
- Shut-Down
  51
- Temperature Effects on Hook Blocks
  52
- Temperature Effects on Hydraulic Cylinders
  52
- Model Specific Information
  53
- Overload Inspection
  53
  - Boom Inspection
    55
  - Superstructure Inspection
    57
  - Carrier Inspection
    59
Section 3

61
- Crane Theory of Operation
  62
  - Crane Software Overview
    62
- Jump Starting the Crane
  62
  - Charging
    62
  - Getting Started
    62
  - Crane Ignition and Control States
    63
- Truck Cab Controls
  63
  - Truck Cab Ignition Switch
    63
  - Power Take off (PTO)
    63
  - Park Brake
    64
  - Engine Speed Governor
    64
  - Neutral Start/Safety Switch
    64
- Outrigger Controls
  64
- Cab Outrigger Control
  67
  - Outrigger Selector Valve
    68
  - Emergency Stop Switch
    68
  - Crane Level Indicators
    69
- Crane Controls
  70
  - Swing Brake Pedal
    73
  - Boom Telescope Pedal (Standard with Aux Hoist)
    73
  - Foot Throttle Pedal
    73
  - Display Panel
    73
  - RCL Bypass Switch
    73
  - Minimum Wrap Indicator
    74
  - Emergency Stop Switch
    74
  - Ac/Heater Vent
    74
  - Crane Ignition Switch
    74
  - 12V Receptacle
    74
  - Diagnostic Connector
    74
  - Buzzer Alarm
    74
  - Engine Hi/Low Switch
    74
  - Crane Function Power Switch
    74
  - Remote Power Switch (Optional)
    74
  - Skylight Wiper Switch
    75
  - Windshield Wiper/Washer Switch
    75
  - Air Conditioning/Heater Controls
    75
  - Dual Axis Controller (Boom Lift/Main Hoist)
    75
    
    Dual Axis Controller (Swing/Tele/Aux Hoist)
    75
    
    Seat Back Adjustment
    75
    
    Seat Slide Adjustment Lever
    75
    
    Seat/Controls Assembly Slide Adjustment Lever
    75
    
    Main Hoist Speed
    75
    
    Aux Hoist Speed
    75
    
    Swing Brake Indicator
    76
    
    Swing Horn Button
    76
    
    Single Axis Controller (Boom Lift/Hoist)
    76
    
    Single Axis Controller (Swing/Boom Tele)
    76
    
    Cab Tilt Switch
    76
  - Swing Lock
    76
    
    360° Positive Swing Lock
    76
    
    Swing Lock Control (Pin Type)
    76
    
    Adjustable Swing Speed Valve
    77
  - Heater
    77
    
    Heater Cold Weather Fuel Mixture
    77
    
    Heater Coolant
    78
  - Operating Procedures
    78
    
    Equipment Familiarization
    78
    
    Crane Cab Access
    78
    
    Equipment Checks
    78
    
    Cold Weather Operation
    79
  - Crane Warm-Up Procedures
    79
    
    Engine
    79
    
    Transmission
    79
    
    Hoist
    80
    
    Swing Drive and Turntable Bearing
    80
    
    Axles
    80
    
    Hydraulic Oil System
    80
    
    Anti-Two Block Check
    80
    
    RCL Check
    81
  - Hoist System Operation
    81
  - Work Site Location
    81
    
    Before Leaving the Truck Cab
    81
    
    Stowing and Parking
    81
    
    Unattended Crane
    82
    
    Before Making the Lift
    82
  - Load Chart
    82
    
    Using the Load Chart
    82
  - Lifting the Load
    83
  - Shut down and Preparation for Road Travel
    83
  - Standard Remote Control
    87
    
    Batteries
    87
    
    Operation
    88
  - Crane Remote Control (Optional)
    89
    
    Crane Remote Control Activation
    90
Section 4

93
- Proper Leveling of the Crane
  93
- Bubble Level Adjustment
  93
- Site Selection
  94
- Setting the Outriggers
  94
- JIB Safety Information
  95
- Erecting and Stowing the JIB
  95
- General Warnings
  95
- JIB Operation
  96
  - Jib Deployment Procedure
    96
  - Stowing Procedure
    99
  - Jib Removal
    100
- Jib Maintenance
  101
  - Setting the Offset
    101
  - Setting the Offset Mast
    101
  - Anti-Two-Block Weight Installation
    104
- Multi-Part Line Reeving
  104
  - Using Multiple Part Lines
    104
  - Lifting the Rated Load
    104
- Installing Cable on the Hoist
  106
- Wedge Sockets
  106
  - Terminator Wedge Installation
    106
  - Wedge Socket Installation
    107
- Removable Counterweight
  109
  - Mounting the Counterweight
    109
  - Stowing the Counterweight
    111
Section 5

113
- General
  113
  - Environmental Protection
    113
  - Lubricants
    113
  - Arctic Conditions below -9°C (15°F)
    113
  - Chassis Grease
    114
  - Low Temperature Grease
    114
  - Extreme Pressure Multipurpose Gear Lubricant (EPGL)
    114
  - Open Gear Lubricant
    114
  - Antifreeze/Coolant (for Cab Heater)
    114
  - Anti-Wear Additives
    114
  - Hydraulic Oil
    114
  - Standard Hydraulic Oil
    114
  - Lubricants
    114
  - Arctic Hydraulic Oil
    115
  - Hydraulic Oil Inspection
    115
- Lubrication
  115
  - Side and Bottom Boom Wear Pad Lubrication
    119
  - Top Boom Wear Pad Lubrication
    119
  - Outrigger Beam Lubrication
    119
  - Hoist Brake Oil
    119
  - Hoist Gearbox Oil
    120
  - Swing Gearbox and Brake Oil
    120
  - Hydraulic Oil Reservoir Level
    121
  - Surface Protection for Cylinder Rods
    121
  - Wire Rope Lubrication
    122
- Carwell® Rust Inhibitor
  123
  - Protecting Cranes from Rusting
    123
  - Cleaning Procedures
    123
  - Inspection and Repair
    124
  - Application
    124
  - Areas of Application
    125
Section 6

129
- Crane Inspection and Maintenance
  129
  - Inspections
    129
  - Inspections
    130
  - Special Boom Inspection
    131
  - Stability
    131
- Hoist Rope Inspection and Maintenance
  131
  - Keeping Records
    131
  - Environmental Conditions
    131
  - Dynamic Shock Loads
    131
  - Precautions and Recommendations During Inspection
    132
  - Inspection
    132
  - Wire Rope Replacement
    133
  - Care of Wire Rope
    133
- Replacement Rope
  133
- Crane Adjustments and Repairs
  134
  - Boom Extension Cable
    134
  - Jib Jack Service and Maintenance
    134
  - Lubrication
    134
  - Rust Prevention
    134
- Hydraulic System
  134
  - Oil Cooler
    134
- Tire Load and Inflation Table
  135
- Specifications
  138
  - Hydraulic
    138
  - Air Conditioner
    138
  - Hoist System
    138
  - NBT60 Crane Operating Speeds
    139
  - Counterweight
    139
  - General
    139
Section 7

142
- RCL System Description
  142
  - RCL Display
    143
  - Alert and Limit Symbols
    144
  - RCL Override Warning
    144
- RCL Setup
  147
  - Boom Configuration
    147
  - Counterweight Configuration
    148
- Hoist & Reeving Configuration
  150
  - Confirmation
    150
- Operating Mode
  150
  - TARE Function
    151
- Operational Limits
  152
  - Slew Angle Limit
    152
  - WADS Limit
    152
  - Boom Angle Limit
    153
  - Tip Height Limit
    153
  - Radius Limit
    153
  - Delete All Limits
    154
- Tools
  154
  - Joystick Output
    154
  - RCL Sensor Calibration
    155
  - Slew Sensor Calibration
    156
  - Boom Angle Calibration
    157
  - Boom Length Calibration
    157
  - Rod Side Pressure Sensor Calibration
    157
  - Base Side Pressure Sensor Calibration
    157
  - Outrigger Span/Length
    158
  - CWT Switch Panel Calibration
    158
  - Load Chart and RCL Upload
    158
- Diagnostic
  159
- About the Manitowoc Diagnostic Code Application
  161
  - About the Manitowoc Diagnostic Code
    161
  - Application
    161

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