Manitowoc 8500E-1 Manuals

Manuals and User Guides for Manitowoc 8500E-1. We have 1 Manitowoc 8500E-1 manual available for free PDF download: Service And Maintenance Manual

Manitowoc 8500E-1 Service And Maintenance Manual

Manitowoc 8500E-1 Service And Maintenance Manual (710 pages)

Brand: Manitowoc | Category: Construction Equipment | Size: 77.27 MB

Table of Contents

Table of Contents
3
Safety

9
1 Reference Materials

35
- 8500-1 Specification
  37
  - Crane Outer Dimension
    37
  - Crane Specification, Performance
    38
  - Crane Working Ranges
    39
- 8500-1 Dimension, Weight of each Component
  42
  - Main Machinery
    42
  - Counterweight
    43
  - Attachment
    48
- 8500-1 Swing and Propel Stability
  48
- 8500-1 Propel Allowable Slope Angle
  50
  - Crane Attachment Installed : Boom Insert Configuration
    50
- 8500E-1 Specification
  56
  - Crane Outer Dimension
    56
  - Crane Specification, Performance
    58
  - Crane Working Ranges
    59
- 8500E-1 Dimension, Weight of each Component
  62
  - Main Machinery
    62
  - Counterweight
    63
  - Counterweight with Self-Removable Device (Option)
    64
  - Attachment
    65
- 8500E-1 Propel Allowable Slope Angle
  71
  - Crane Attachment Installed : Boom Insert Configuration
    71
- Engine Main Specification
  77
2 Maintenance Standards Test Procedures

79
- Maintenance Standard
  81
  - Pin, Bushing, Spring, Lining and Sheave
    81
  - Propel Device
    89
- Performance Standard and Test Procedure
  97
  - Operating Speed
    98
  - Point and Method of Measuring Pressure
    99
  - Slewing Ring
    104
3 General Work Standard

105
- Tightening Torque of Cap Screws and Nuts
  107
  - Standard Tightening Torque
    107
  - Tightening Torque of Hydraulic Fittings
    110
- Standard Parts
  112
  - Bolt
    112
  - O-Ring
    113
  - Back-Up Ring
    114
  - Bite Type Fitting
    115
- Conversion Table
  117
  - Unit Conversion
    117
  - Millimeter : Inch Conversion Table
    118
  - Meter and Foot Conversion Table
    120
  - Grade Conversion Table
    121
  - Unit Weight Table
    121
  - System International (Si) Unit Conversion Table
    122
4 Power Train

123
- Introduction
  125
- Engine
  128
  - Introduction
    128
  - Removal
    128
  - Repair and Maintenance
    131
  - Installation
    131
- Pump Drive Assembly
  134
  - Introduction
    134
  - Removal
    135
  - Disassembling the Power Divider
    138
  - Check and Repair of the Power Divider
    140
  - Assembling the Power Divider
    141
  - Re-Installation
    142
5 Hydraulic System

149
- Location of Main Hydraulic Components
  151
- Hydraulic Circuits and Components
  157
  - Component Specifications
    157
  - Layout of Hydraulic Components
    161
- Hydraulic System
  175
  - Preface
    175
  - Outline
    175
  - OIL FLOW from No.1 and No.2 PUMPS
    176
  - OIL FLOW from No.3 PUMP
    178
  - OIL FLOW from No.4 and No.5 PUMPS (FRONT, REAR DRUM BRAKE COOLING)
    180
  - OIL FLOW from No.6 PUMP
    182
  - OIL FLOW from No.7 PUMP
    186
- Valve
  194
6 Hoist System

205
8 Swing System

207
- Apparatus and Location of Components
  207
- Adjustment of Drum Lock
  209
- Winch
  210
  - Winch Installation
    210
  - Winch Assembly
    212
  - Reduction Unit Assembly
    214
- Brake Pedal
  216
  - Assembly Drawing
    216
  - Adjusting the Brake Pedal
    218
- Bleeding Air from Brake Circuit
  219
- Construction and Function
  221
  - Hydraulic Schematic
    221
  - Lifting a Load
    224
  - Holding a Raised Load
    228
  - Lowering a Load (Power Lowering)
    232
  - Free Fall Operation
    236
7 Boom Hoist System

245
- Apparatus and Location of Components
  247
- Boom Hoist Winch Installation
  249
- Boom Drum Lock
  250
  - Assembly Drawing
    250
  - Adjusting the Boom Drum Lock
    251
- Reduction Unit
  252
- Construction and Function
  255
  - Hydraulic Schematic
    255
  - Raising the Boom
    256
  - Neutral (Holding Boom)
    258
  - Lowering Boom
    260
- Construction and Function
  266
  - Hydraulic Schematic
    266
  - Swing
    268
  - Stopping
    270
- Swing Reduction Unit
  273
- Swing Bearing
  276
- Swing Lock
  278
9 Propel System

279
- Apparatus and Location of Components
  281
- Propel Reduction Unit
  282
  - Motor and Reduction Unit
    284
- Adjustment
  288
- Construction and Function
  289
  - Hydraulic Schematic
    289
  - Propelling (Right Side Forward)
    290
  - Stopping
    292
10 Electric System

295
- Electrical
  297
  - Electrical Wiring Schematic
    297
  - Connector Layout
    315
  - Location and Use of Fuse
    449
  - Wiper Control Relay (2479R1366)
    455
  - Pressure Switch (for Propel Motion Detect)
    456
  - Pressure Switch (Foot Brake)
    457
  - Pressure Sensor
    458
  - Inclination Sensor
    462
  - Buzzer Unit
    463
  - Relay Box
    465
  - 12Load Cell (Crane)
    480
  - 14Troubleshooting of Exhaust Gas Third Regulation Engine
    482
  - How to Check the Failure Contents
    483
  - 16Checking of Diagnosis Lamp Function
    489
- Load Safety Device
  492
  - Configuration of Screens
    493
  - System Daigram
    494
  - Monitor Indication
    495
  - Detail of Moment Limiter Connector
    501
  - Shifting to Maintenance Screen
    514
  - Input, Output Signal
    516
  - Ml Function Setting
    525
  - Data Copy, Format
    529
  - Language, Unit Setting
    535
  - 11Ml Adjustment (Temporary)
    564
  - 12Operation Progress
    565
  - 13Version Information
    567
  - 14Failure History
    568
  - 15Adjustment Data
    572
  - 16Download Ml Program
    580
  - 17Download of Monitor Program
    582
- Main Controller
  588
11 Air Conditioner

661
- Air Conditioner
  661
- Parts Illustration
  671
- Disassembly and Assembly of the Unit
  674
- Replacing the Motor Actuator
  678
- Fault Detection from the Control Panel Indication
  679
- Basic System of Hvac
  680
- Recharging of the Coolant
  685
  - Caution at Work
    685
  - Work Procedure
    687
  - Recharging Procedure
    689
- Electric Wiring Diagram
  695
12 Troubleshooting

697
- Troubleshooting
  697

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