MAHLE AIR-NEX 9480 Manuals

Manuals and User Guides for MAHLE AIR-NEX 9480. We have 1 MAHLE AIR-NEX 9480 manual available for free PDF download: Service Manual

MAHLE AIR-NEX 9480 Service Manual

MAHLE AIR-NEX 9480 Service Manual (42 pages)

Brand: MAHLE | Category: Service Equipment | Size: 4.07 MB

Table of Contents

Table of Contents
2
General Instructions
3
General Notes
3
Manufacturer Identification
3
Environmental Precautions
3
Safety Conditions
3
Personal Safety Information
3
Definitions
3
Important Information on Service Equipment Safety
5
Safety Devices
5
Layout of the Manual
5
Use of the Manual
5
Symbols
6
Safety
6
Glossary
6
Guidelines for the Handling of Refrigerant
6
Precautions for Refrigerant Storage
6
Conditions of Refrigerant and System
7
Recycling Capacity
7
Product Description
7
Application
7
Scope of Delivery
7
Description of the Unit
7
User Interface
8
Main Menu
9
ECO LOCK® Quick Couplers
9
Technical Features
10
Installation
11
Equipment Installation
11
Unpacking
11
Commissioning
11
Connections
11
Positioning and Connection
11
Software Update
12
Initial Verification
12
New PAG and POE Oil Bottles Filling
12
UV Dye Bottle Filling
13
Setup
14
Service Menu
15
Manual Activations and Analogue Channel View
15
Pressures Calibration (Service Kit)
15
OOB Pressures Calibration (Service Kit)
16
Gas Weight Calibration
16
Oil Weight Calibration
17
Spare Parts & Consumables
17
Equipment and Simulator
17
Refrigerant Fluid Circuit
17
Operational Cycles
17
Receiving Tank (Refrigerant Cylinder)
17
Manifold Charts
18
Suction Circuit Components
19
Non-Permanent Junction
19
Electrical Connections
19
Maintenance
20
Maintenance Interval
20
Hoses Emptying
21
Air Purge
21
Vessel Filling
21
Pressures Zero
21
Self Leak Test
21
Long Life Pump
21
Pump Oil Change
22
Dryer Filter Change
22
Replacement of Active Oil Protection Cartridge
22
Maintenance of Printer
23
Periodic Checks
24
Refrigerant Type Change
25
Air Purge
25
Counters
25
Replacing White Sample Filter (Refrigerant Identification Unit)
25
Replacement Interventions
26
Extraordinary Maintenance List
26
Extraordinary Maintenance
26
Replacement of Component Connected to Refrigerant Circuit
26
Replacement of Logic Electronic Board with Display
27
Replacement of Electronic Power Board
27
Spare and Wearing Parts
28
Refrigerant Identification Unit
28
Appendix 1 - Refrigerant Fluid Circuit Air-Nex
29
Appendix 2 - Refrigerant Fluid Circuit Air-Nex 9380/9480 Operational Cycles
30
Appendix 3 - Air-Nex 9380/9480 - Electrical Connection - Logic Electronic Board
34
Appendix 4 - Air-Nex 9380/9480 - Electrical Connection - Power Electronic Board and Power Supply
35
Appendix 6 - Trouble Shooting
37
Appendix 7 - Failure List Air-Nex 9380/9480
38

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