MacDon NEW HOLLAND D2 Series Manuals

Manuals and User Guides for MacDon NEW HOLLAND D2 Series. We have 3 MacDon NEW HOLLAND D2 Series manuals available for free PDF download: Operator's Manual, Unloading And Assembly Instructions

MacDon NEW HOLLAND D2 Series Operator's Manual (520 pages)

Draper Header with FM200 Float Module

Brand: MacDon | Category: Farm Equipment | Size: 62 MB

Table of Contents
13
Chapter 1: Safety

21
- Safety Alert Symbols
  21
- Signal Words
  22
- General Safety
  23
- Maintenance Safety
  25
- Hydraulic Safety
  27
- Tire Safety
  28
- Decommissioning and Disposing of Agricultural Equipment
  29
- Safety Signs
  31
- Installing Safety Decals
  31
- Safety Decal Locations
  32
- 1.10 Understanding Safety Signs
  37
Chapter 2: Product Overview

45
Chapter 3: Operation

55
Chapter 4: Maintenance and Servicing

261
- Preparing Machine for Servicing
  261
- Maintenance Requirements
  262
- Maintenance Schedule/Record
  262
- Break-In Inspection
  265
- Equipment Servicing - Preseason
  265
- Equipment Servicing - End-Of-Season
  266
- Checking Hydraulic Hoses and Lines
  267
- Lubrication
  268
- Lubrication Intervals
  268
- Every 10 Hours
  268
- Every 25 Hours
  269
- Every 50 Hours
  270
- Every 100 Hours
  274
- Every 250 Hours
  276
- Every 500 Hours
  277
- Greasing Procedure
  278
- Lubricating Reel Drive Chain
  280
- Lubricating Auger Drive Chain
  281
- Lubricating Header Drive Main Gearbox
  282
- Checking Oil Level in Header Drive Main Gearbox
  282
- Adding Oil to Header Drive Main Gearbox
  283
- Changing Oil in Header Drive Main Gearbox
  283
- Lubricating Header Drive Completion Gearbox
  284
- Checking Oil Level in Header Drive Completion Gearbox
  284
- Adding Oil to Header Drive Completion Gearbox
  285
- Changing Oil in Header Drive Completion Gearbox
  286
- Hydraulics
  288
- Checking Oil Level in Hydraulic Reservoir
  288
- Adding Oil to Hydraulic Reservoir
  288
- Changing Oil in Hydraulic Reservoir
  289
- Changing Oil Filter
  290
- Electrical System
  291
- Replacing Light Bulbs
  291
- Header Drive
  292
- Removing Driveline
  292
- Installing Driveline
  294
- Removing Driveline Guard
  297
- Installing Driveline Guard
  299
- Adjusting Chain Tension - Main Gearbox
  301
- Adjusting Chain Tension - Completion Gearbox
  302
- Auger
  304
- Adjusting Feed-Auger-To-Pan Clearance
  304
- Checking Feed Auger Chain Tension
  306
- Checking Feed Auger Drive Chain Tension - Quick Method
  306
- Checking Feed Auger Drive Chain Tension - Thorough Method
  308
- Removing Auger Drive Chain
  310
- Installing Auger Drive Chain
  313
- Adjusting Feed Auger Drive Chain Tension
  316
- Auger Flighting
  318
- Auger Fingers
  318
- Removing Feed Auger Fingers
  318
- Installing Feed Auger Fingers
  321
- Checking Auger Finger Timing
  323
- Adjusting Auger Finger Timing
  324
- Knife
  326
- Replacing Knife Section
  326
- Removing Knife
  327
- Removing Knifehead Bearing
  328
- Installing Knifehead Bearing
  329
- Installing Knife
  330
- Spare Knives
  332
- Pointed Knife Guards and Hold-Downs
  332
- Pointed Knife Guard Configuration on Single-Knife Headers
  334
- Pointed Knife Guard Configuration on Double-Knife Header - D235
  335
- Pointed Knife Guard Configuration on Double-Knife Header - D241
  336
- Pointed Knife Guard Configuration on Double-Knife Header - D245
  337
- Adjusting Knife Guards and Guard Bar
  338
- Replacing Pointed Knife Guards
  340
- Checking Hold-Down - Pointed Knife Guards
  341
- Adjusting Hold-Down - Pointed Knife Guards
  342
- Replacing Pointed Center Knife Guard - Double-Knife
  343
- Checking Center Hold-Down - Pointed Knife Guards
  346
- Adjusting Center Hold-Down - Pointed Knife Guards
  347
- Short Knife Guards and Hold-Downs
  348
- Short Knife Guard Configuration on Single-Knife Headers
  349
- Short Knife Guard Configuration on Double-Knife Headers - All Sizes Except D241)
  350
- Short Knife Guard Configuration on Double-Knife Header - D241
  351
- Replacing Short Knife Guards or End Knife Guards
  352
- Checking Hold-Down - Short Knife Guards
  354
- Adjusting Hold-Down - Short Knife Guards
  354
- Replacing Center Knife Guard - Double-Knife
  355
- Checking Center Hold-Down - Short Knife Guards
  358
- Adjusting Center Hold-Down - Short Knife Guards
  358
- Knife Drive System
  360
- Knife Drive Box
  360
- Checking Oil Level in Knife Drive Box
  360
- Checking Mounting Bolts
  361
- Changing Oil in Knife Drive Box
  361
- 4.10 Feed Deck
  363
- Replacing Feed Draper
  363
- Checking and Adjusting Feed Draper Tension
  367
- Feed Draper Drive Roller
  369
- Removing Feed Draper Drive Roller
  369
- Installing Feed Draper Drive Roller
  371
- Removing Feed Draper Drive Roller Bearing
  372
- Installing Feed Draper Drive Roller Bearing
  374
- Feed Draper Idler Roller
  375
- Removing Feed Draper Idler Roller
  375
- Installing Feed Draper Idler Roller
  377
- Replacing Feed Draper Idler Roller Bearing
  380
- Lowering Feed Deck Pan
  383
- Raising Feed Deck Pan
  384
- Checking Link Holder Hooks
  385
- 4.11 Stripper Bars
  388
- Removing Stripper Bars
  388
- Installing Stripper Bars
  388
- Replacing Feeder Deflectors on New Holland CR Combines
  389
- 4.12 Header Side Drapers
  391
- Removing Side Drapers
  391
- Installing Side Drapers
  392
- Adjusting Deck Height
  393
- Adjusting Side Draper Tension
  395
- Adjusting Side Draper Tracking
  397
- Inspecting Draper Roller Bearing
  398
- Removing Side Draper Deck Idler Roller
  398
- Replacing Side Draper Deck Idler Roller Bearing
  400
- Installing Side Draper Deck Idler Roller
  402
- 4.12.10 Removing Side Draper Drive Roller
  403
- 4.12.11 Replacing Side Draper Drive Roller Bearing
  405
- 4.12.12 Installing Side Draper Drive Roller
  407
- 4.13 Reel
  409
- Reel-To-Cutterbar Clearance
  409
- Measuring Reel Clearance
  409
- Adjusting Reel-To-Cutterbar Clearance
  411
- Reel Frown
  414
- Adjusting Reel Frown
  414
- Centering Reel
  414
- Reel Fingers
  416
- Removing Steel Fingers
  416
- Installing Steel Fingers
  417
- Removing Plastic Fingers
  418
- Installing Plastic Fingers
  419
- Tine Tube Bushings
  420
- Removing Bushings from Reels
  420
- Installing Bushings Onto Reels
  425
- Reel Endshields
  431
- Replacing Reel Endshields at Outboard Cam End
  432
- Replacing Reel Endshields at Inboard Cam End
  434
- Replacing Reel Endshields at Outboard Tail End
  436
- Replacing Reel Endshields at Inboard Tail End
  437
- Replacing Reel Endshield Supports
  439
- 4.14 Reel Drive
  441
- Reel Drive Chain
  441
- Loosening Reel Drive Chain
  441
- Tightening Reel Drive Chain
  442
- Reel Drive Sprocket
  444
- Removing Reel Drive Single Sprocket
  444
- Installing Reel Drive Single Sprocket
  445
- Changing Reel Speed Chain Position with Two Speed Kit Installed
  445
- Double-Reel Drive U-Joint
  446
- Removing Double-Reel Drive U-Joint
  446
- Installing Double-Reel U-Joint
  447
- Reel Drive Motor
  448
- Removing Reel Drive Motor
  448
- Installing Reel Drive Motor
  449
- Replacing Drive Chain
  451
- 4.15 Transport System - Option
  454
- Checking Wheel Bolt Torque
  454
- Checking Transport Assembly Bolt Torque
  454
- Checking Tire Pressure
  456
- Changing Tow-Bar Hitch Connection from Pintle to Clevis
  457
- Changing Tow-Bar Hitch Connection from Clevis to Pintle
  459
- Vertiblade ™ Vertical Knife - Option
  461
- Replacing Vertical Knife Sections
  461
- Lubricating Vertical Knife
  464
Chapter 5: Options and Attachments

467
- Crop Delivery Kits
  467
- Crop Lifter Kit
  467
- Crop Lifter Storage Rack Kit
  467
- Crop Divider Storage Bracket Kit
  468
- Floating Crop Dividers
  468
- Full Length Upper Cross Auger
  469
- Lodged Crop Reel Finger Kit
  470
- Rice Divider Rod Kit
  470
- Sunflower Attachment
  471
- Vertiblade ™ Vertical Knife Kit
  472
- Cutterbar Kits
  473
- Rock Retarder Kit
  473
- Four-Point Knife Guard
  473
- FM200 Float Module Kits
  474
- 10 V Sensor Adapter Kit
  474
- Crop Deflector Kits
  474
- Extended Center Filler
  475
- Feed Auger High-Wear Flighting Extension Kit
  475
- Full Interface Filler Kit
  476
- Hydraulic Reservoir Extension Kit
  476
- Lateral Tilt Plug Kit
  477
- Stripper Bars Kit
  477
- Header Kits
  478
- Easymove ™ Transport System
  478
- Inboard Steel End Finger Kit
  478
- Outboard Steel End Finger Kit
  479
- Steel Reel Finger Kit
  479
- Side Hill Stabilizer Kit
  480
- Stabilizer Wheel Kit
  480
- Steel Skid Shoes Kit
  481
Chapter 6: Troubleshooting

483
- Crop Loss at Cutterbar
  483
- Cutting Action and Knife Components
  486
- Reel Delivery
  490
- Troubleshooting Header and Drapers
  493
- Cutting Edible Beans
  495
Chapter 7: Reference

499
- Torque Specifications
  499
- Metric Bolt Specifications
  499
- Metric Bolt Specifications - Cast Aluminum
  502
- O-Ring Boss Hydraulic Fittings - Adjustable
  503
- O-Ring Boss Hydraulic Fittings - Non-Adjustable
  504
- O-Ring Face Seal Hydraulic Fittings
  505
- Tapered Pipe Thread Fittings
  506
- Conversion Chart
  508
- Index
  509
- Recommended Fluids and Lubricants
  519

MacDon NEW HOLLAND D2 Series Operator's Manual (378 pages)

Draper Header for Windrowers

Brand: MacDon | Category: Farm Equipment | Size: 34 MB

Model and Serial Number
8
Table of Contents
9
Chapter 1: Safety

17
- Safety Alert Symbols
  17
- Signal Words
  18
- General Safety
  19
- Maintenance Safety
  21
- Hydraulic Safety
  23
- Welding Precaution
  24
- Decommissioning and Disposing of Agricultural Equipment
  25
- Safety Signs
  27
- Installing Safety Decals
  27
- Safety Decal Locations
  28
- Understanding Safety Signs
  39
Chapter 2: Product Overview

49
Chapter 3: Operation

55
- Owner/Operator Responsibilities
  55
- Operational Safety
  56
- Header Safety Props
  56
- Reel Safety Props
  56
- Engaging Reel Safety Props
  57
- Disengaging Reel Safety Props
  58
- Header Endshields
  59
- Opening Header Endshields
  59
- Closing Header Endshields
  60
- Checking and Adjusting Header Endshields
  62
- Removing Header Endshields
  65
- Installing Header Endshields
  66
- Reel Drive Cover
  66
- Removing Reel Drive Cover
  66
- Installing Reel Drive Cover
  68
- Daily Start-Up Check
  70
- Break-In Period
  72
- Shutting down Windrower
  73
- Cab Controls
  74
- Header Setup
  75
- Header Attachments
  75
- Header Settings
  75
- Reel Settings
  85
- Header Operating Variables
  87
- Cutting Height
  87
- Cutting off Ground
  87
- Adjusting Stabilizer Wheels
  87
- Adjusting Easymove ™ Transport Wheels
  88
- Cutting on Ground
  89
- Adjusting Inner Skid Shoes
  90
- Adjusting Outer Skid Shoes
  90
- Header Float
  91
- Header Angle
  91
- Controlling Header Angle
  92
- Reel Speed
  93
- Optional Reel Drive Sprockets
  93
- Ground Speed
  94
- Draper Speed
  94
- Knife Speed Information
  95
- Checking Knife Speed
  95
- Reel Height
  96
- Checking and Adjusting Reel Height Sensor
  97
- Replacing Reel Height Sensor
  100
- Reel Fore-Aft Position
  101
- Adjusting Reel Fore-Aft Position
  102
- Repositioning Fore-Aft Cylinders
  102
- Checking and Adjusting Fore-Aft Position Sensor
  106
- Reel Tine Pitch
  108
- Reel Cam Settings
  108
- Adjusting Reel Cam
  110
- Upper Cross Auger
  111
- Adjusting Upper Cross Auger Position
  111
- Checking Upper Cross Auger for Interference
  114
- Crop Dividers
  114
- Removing Crop Dividers
  115
- Installing Crop Dividers
  116
- Crop Divider Rods
  118
- Removing Crop Divider Rods
  118
- Installing Crop Divider Rods
  119
- Optional Rice Divider Rods
  120
- Delivery Opening
  120
- Adjusting Delivery Opening on Header with Hydraulic Deck Shift
  121
- Adjusting Hydraulic Deck Shift Chain Tension
  122
- Adjusting Size of Delivery Opening on Header with Manual Deck Shift
  124
- Double Windrowing
  124
- Shifting Decks Hydraulically
  124
- Shifting Decks Manually
  125
- Windrow Types
  127
- Haying Tips
  130
- Curing
  130
- Topsoil Moisture
  130
- Weather and Topography
  130
- Windrow Characteristics
  130
- Driving on Windrows
  131
- Raking and Tedding
  131
- Chemical Drying Agents
  131
- Leveling Header
  132
- Unplugging Cutterbar
  133
- Transport
  134
- Transporting Header on Windrower
  134
- Towing
  134
- Attaching Header to Towing Vehicle
  135
- Precautions for Towing Header
  135
- Converting from Transport to Field Position (Option)
  136
- Removing Tow-Bar
  136
- Storing Tow-Bar
  139
- Moving Front (Left) Wheels into Field Position
  141
- Moving Rear (Right) Wheels into Field Position
  143
- Converting from Field to Transport Position (Option)
  145
- Moving Front (Left) Wheels into Transport Position
  145
- Moving Rear (Right) Wheels into Transport Position
  147
- Removing Tow-Bar from Storage
  149
- Attaching Tow-Bar
  150
- Storing the Header
  154
Chapter 4: Header Attachment/Detachment

155
Chapter 5: Maintenance and Servicing

199
- Preparing Machine for Servicing
  199
- Maintenance Requirements
  200
- Maintenance Schedule/Record
  200
- Break-In Inspection
  201
- Equipment Servicing - Preseason
  202
- Equipment Servicing - End-Of-Season
  202
- Checking Hydraulic Hoses and Lines
  203
- Lubrication
  204
- Lubrication Intervals
  204
- Every 10 Hours
  204
- Every 25 Hours
  205
- Every 50 Hours
  206
- Every 100 Hours
  209
- Every 250 Hours
  209
- Every 500 Hours
  210
- Greasing Procedure
  211
- Lubricating Reel Drive Chain
  212
- Electrical System
  214
- Replacing Light Bulbs
  214
- Knife
  215
- Replacing Knife Section
  215
- Removing Knife
  216
- Removing Knifehead Bearing
  217
- Installing Knifehead Bearing
  218
- Installing Knife
  219
- Spare Knives
  221
- Pointed Knife Guards and Hold-Downs
  221
- Pointed Knife Guard Configuration on Single-Knife Headers
  223
- Pointed Knife Guard Configuration on Double-Knife Header - D215-D235
  224
- Pointed Knife Guard Configuration on Double-Knife Header - D235
  225
- Pointed Knife Guard Configuration on Double-Knife Header - D241
  226
- Adjusting Knife Guards and Guard Bar
  227
- Replacing Pointed Knife Guards
  229
- Checking Hold-Down - Pointed Knife Guards
  231
- Adjusting Hold-Down - Pointed Knife Guards
  232
- Replacing Pointed Center Knife Guard - Double Knife
  233
- Checking Center Hold-Down - Pointed Knife Guards
  236
- Adjusting Center Hold-Down - Pointed Knife Guards
  237
- Short Knife Guards and Hold-Downs
  238
- Short Knife Guard Configuration on Single-Knife Headers
  239
- Short Knife Guard Configuration on Double-Knife Headers - All Sizes Except D241
  240
- Short Knife Guard Configuration on Double-Knife Header - D241
  241
- Replacing Short Knife Guards or End Knife Guards
  242
- Checking Hold-Down - Short Knife Guards
  244
- Adjusting Hold-Down - Short Knife Guards
  245
- Replacing Center Knife Guard - Double Knife
  246
- Checking Center Hold-Down - Short Knife Guards
  248
- Adjusting Center Hold-Down - Short Knife Guards
  249
- Knifehead Shield
  250
- Installing Knifehead Shield
  250
- Knife Drive System
  252
- Knife Drive Box
  252
- Checking Oil Level in Knife Drive Box
  252
- Checking Mounting Bolts
  253
- Changing Oil in Knife Drive Box
  253
- Electronically Timed Double-Knife System
  255
- Troubleshooting Touch Encoder - M Series Windrower Only
  255
- Troubleshooting Harvest Performance Tracker - M1 Series Windrower Only
  257
- Troubleshooting Timed Double-Knife Module
  260
- Header Side Drapers
  262
- Removing Side Drapers
  262
- Installing Drapers
  263
- Adjusting Draper Tension
  264
- Adjusting Draper Tracking
  267
- Draper Roller Maintenance
  268
- Inspecting Draper Roller Bearing
  268
- Removing Draper Idler Roller
  268
- Replacing Draper Idler Roller Bearing
  270
- Installing Draper Idler Roller
  273
- Removing Side Draper Drive Roller
  274
- Replacing Draper Drive Roller Bearing
  277
- Installing Side Draper Drive Roller
  278
- Draper Deflectors
  279
- Removing Wide Draper Deflectors
  279
- Installing Wide Draper Deflectors
  281
- Removing Narrow Draper Deflectors
  283
- Installing Narrow Draper Deflectors
  284
- Reel
  286
- Reel-To-Cutterbar Clearance
  286
- Measuring Reel to Cutterbar Clearance
  286
- Adjusting Reel-To-Cutterbar Clearance
  288
- Centering Reel
  291
- Reel Fingers
  293
- Removing Steel Fingers
  293
- Installing Steel Fingers
  294
- Removing Plastic Fingers
  295
- Installing Plastic Fingers
  296
- Tine Tube Bushings
  297
- Removing Bushings from Reels
  297
- Installing Bushings Onto Reels
  299
- Reel Endshields
  305
- Replacing Reel Endshields at Outboard Cam End
  306
- Replacing Reel Endshields at Inboard Cam End
  308
- Replacing Reel Endshields at Outboard Tail End
  310
- Replacing Reel Endshields at Inboard Tail End
  311
- Replacing Reel Endshield Supports
  314
- Reel Drive
  316
- Reel Drive Chain
  316
- Loosening Reel Drive Chain
  316
- Tightening Reel Drive Chain
  317
- Reel Drive Sprocket
  319
- Removing Reel Drive Single Sprocket
  319
- Installing Reel Drive Single Sprocket
  320
- Changing Reel Speed Chain Position with Two Speed Kit Installed
  320
- Transport System - Option
  322
- Checking Wheel Bolt Torque
  322
- Checking Transport Assembly Bolt Torque
  322
- Checking Tire Pressure
  324
- Changing Tow-Bar Hitch Connection from Pintle to Clevis
  325
- Changing Tow-Bar Hitch Connection from Clevis to Pintle
  327
- Vertiblade ™ Vertical Knife - Option
  330
- Replacing Vertical Knife Sections
  330
- Lubricating Vertical Knife
  333
Chapter 6: Options and Attachments

335
- Crop Delivery Kits
  335
- Crop Lifter Kit
  335
- Crop Lifter Storage Rack Kit
  335
- Crop Divider Storage Bracket Kit
  336
- Floating Crop Dividers
  336
- Full Length Upper Cross Auger
  337
- Lodged Crop Reel Finger Kit
  338
- Rice Divider Rod Kit
  338
- Swath Forming Rods - Center Delivery
  339
- Vertiblade ™ Vertical Knife Kit
  339
- Wide End Deflector Kit
  340
- Cutterbar Kits
  341
- Rock Retarder Kit
  341
- Four-Point Knife Guard
  341
- Header Kits
  342
- Easymove ™ Transport System
  342
- Inboard Steel End Finger Kit
  342
- Outboard Steel End Finger Kit
  343
- Steel Reel Finger Kit
  343
- Stabilizer Wheel Kit
  344
- Steel Skid Shoes Kit
  344
- Stubble Light Kit
  345
Chapter 7: Troubleshooting

347
- Crop Loss at Cutterbar
  347
- Cutting Action and Knife Components
  349
- Reel Delivery
  352
- Troubleshooting Header and Drapers
  354
- Cutting Edible Beans
  355
- Troubleshooting Windrow Formation
  358
Chapter 8: Reference

359
- Torque Specifications
  359
- Metric Bolt Specifications
  359
- Metric Bolt Specifications - Cast Aluminum
  361
- O-Ring Boss Hydraulic Fittings - Adjustable
  362
- O-Ring Boss Hydraulic Fittings - Non-Adjustable
  363
- O-Ring Face Seal Hydraulic Fittings
  364
- Tapered Pipe Thread Fittings
  365
- Conversion Chart
  367
- Index
  369
- Recommended Fluids and Lubricants
  377

MacDon NEW HOLLAND D2 Series Unloading And Assembly Instructions (234 pages)

Draper Header for M and M1 Self-Propelled Windrowers

Brand: MacDon | Category: Farm Equipment | Size: 31 MB

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More MacDon Manuals

MacDon NEW HOLLAND D2 Series Manuals

MacDon NEW HOLLAND D2 Series Operator's Manual (520 pages)

Table of Contents

Chapter 1: Safety

Chapter 2: Product Overview

Chapter 3: Operation

Chapter 4: Maintenance and Servicing

Chapter 5: Options and Attachments

Chapter 6: Troubleshooting

Chapter 7: Reference

MacDon NEW HOLLAND D2 Series Operator's Manual (378 pages)

Table of Contents

Chapter 1: Safety

Chapter 2: Product Overview

Chapter 3: Operation

Chapter 4: Header Attachment/Detachment

Chapter 5: Maintenance and Servicing

Chapter 6: Options and Attachments

Chapter 7: Troubleshooting

Chapter 8: Reference

MacDon NEW HOLLAND D2 Series Unloading And Assembly Instructions (234 pages)

Table of Contents

Chapter 1: Safety

Chapter 2: Unloading Header

Chapter 3: Assembling Header

Chapter 4: Attaching Header to M Series Windrower

Chapter 5: Attaching Header to M1 Series Windrower

Chapter 6: Completing Header Assembly

Chapter 7: Performing Predelivery Checks

Chapter 8: Running up Header

Chapter 9: Reference

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