MacDon CASE D2 Series Manuals

Manuals and User Guides for MacDon CASE D2 Series. We have 1 MacDon CASE D2 Series manual available for free PDF download: Operator's Manual

MacDon CASE D2 Series Operator's Manual

MacDon CASE D2 Series Operator's Manual (520 pages)

Draper Header with FM200 Float Module

Brand: MacDon | Category: Farm Equipment | Size: 62 MB

Table of Contents

Table of Contents
13
Chapter 1: Safety

21
- Safety Alert Symbols
  21
- Signal Words
  22
- General Safety
  23
- Maintenance Safety
  25
- Hydraulic Safety
  27
- Tire Safety
  28
- Decommissioning and Disposing of Agricultural Equipment
  29
- Safety Signs
  31
- Installing Safety Decals
  31
- Safety Decal Locations
  32
- 1.10 Understanding Safety Signs
  37
Chapter 2: Product Overview

45
Chapter 3: Operation

55
Chapter 4: Maintenance and Servicing

261
- Preparing Machine for Servicing
  261
- Maintenance Requirements
  262
- Maintenance Schedule/Record
  262
- Break-In Inspection
  265
- Equipment Servicing - Preseason
  265
- Equipment Servicing - End-Of-Season
  266
- Checking Hydraulic Hoses and Lines
  267
- Lubrication
  268
- Lubrication Intervals
  268
- Every 10 Hours
  268
- Every 25 Hours
  269
- Every 50 Hours
  270
- Every 100 Hours
  274
- Every 250 Hours
  276
- Every 500 Hours
  277
- Greasing Procedure
  278
- Lubricating Reel Drive Chain
  280
- Lubricating Auger Drive Chain
  281
- Lubricating Header Drive Main Gearbox
  282
- Checking Oil Level in Header Drive Main Gearbox
  282
- Adding Oil to Header Drive Main Gearbox
  283
- Changing Oil in Header Drive Main Gearbox
  283
- Lubricating Header Drive Completion Gearbox
  284
- Checking Oil Level in Header Drive Completion Gearbox
  284
- Adding Oil to Header Drive Completion Gearbox
  285
- Changing Oil in Header Drive Completion Gearbox
  286
- Hydraulics
  288
- Checking Oil Level in Hydraulic Reservoir
  288
- Adding Oil to Hydraulic Reservoir
  288
- Changing Oil in Hydraulic Reservoir
  289
- Changing Oil Filter
  290
- Electrical System
  291
- Replacing Light Bulbs
  291
- Header Drive
  292
- Removing Driveline
  292
- Installing Driveline
  294
- Removing Driveline Guard
  297
- Installing Driveline Guard
  299
- Adjusting Chain Tension - Main Gearbox
  301
- Adjusting Chain Tension - Completion Gearbox
  302
- Auger
  304
- Adjusting Feed-Auger-To-Pan Clearance
  304
- Checking Feed Auger Chain Tension
  306
- Checking Feed Auger Drive Chain Tension - Quick Method
  306
- Checking Feed Auger Drive Chain Tension - Thorough Method
  308
- Removing Auger Drive Chain
  310
- Installing Auger Drive Chain
  313
- Adjusting Feed Auger Drive Chain Tension
  316
- Auger Flighting
  318
- Auger Fingers
  318
- Removing Feed Auger Fingers
  318
- Installing Feed Auger Fingers
  321
- Checking Auger Finger Timing
  323
- Adjusting Auger Finger Timing
  324
- Knife
  326
- Replacing Knife Section
  326
- Removing Knife
  327
- Removing Knifehead Bearing
  328
- Installing Knifehead Bearing
  329
- Installing Knife
  330
- Spare Knives
  332
- Pointed Knife Guards and Hold-Downs
  332
- Pointed Knife Guard Configuration on Single-Knife Headers
  334
- Pointed Knife Guard Configuration on Double-Knife Header - D235
  335
- Pointed Knife Guard Configuration on Double-Knife Header - D241
  336
- Pointed Knife Guard Configuration on Double-Knife Header - D245
  337
- Adjusting Knife Guards and Guard Bar
  338
- Replacing Pointed Knife Guards
  340
- Checking Hold-Down - Pointed Knife Guards
  341
- Adjusting Hold-Down - Pointed Knife Guards
  342
- Replacing Pointed Center Knife Guard - Double-Knife
  343
- Checking Center Hold-Down - Pointed Knife Guards
  346
- Adjusting Center Hold-Down - Pointed Knife Guards
  347
- Short Knife Guards and Hold-Downs
  348
- Short Knife Guard Configuration on Single-Knife Headers
  349
- Short Knife Guard Configuration on Double-Knife Headers - All Sizes Except D241)
  350
- Short Knife Guard Configuration on Double-Knife Header - D241
  351
- Replacing Short Knife Guards or End Knife Guards
  352
- Checking Hold-Down - Short Knife Guards
  354
- Adjusting Hold-Down - Short Knife Guards
  354
- Replacing Center Knife Guard - Double-Knife
  355
- Checking Center Hold-Down - Short Knife Guards
  358
- Adjusting Center Hold-Down - Short Knife Guards
  358
- Knife Drive System
  360
- Knife Drive Box
  360
- Checking Oil Level in Knife Drive Box
  360
- Checking Mounting Bolts
  361
- Changing Oil in Knife Drive Box
  361
- 4.10 Feed Deck
  363
- Replacing Feed Draper
  363
- Checking and Adjusting Feed Draper Tension
  367
- Feed Draper Drive Roller
  369
- Removing Feed Draper Drive Roller
  369
- Installing Feed Draper Drive Roller
  371
- Removing Feed Draper Drive Roller Bearing
  372
- Installing Feed Draper Drive Roller Bearing
  374
- Feed Draper Idler Roller
  375
- Removing Feed Draper Idler Roller
  375
- Installing Feed Draper Idler Roller
  377
- Replacing Feed Draper Idler Roller Bearing
  380
- Lowering Feed Deck Pan
  383
- Raising Feed Deck Pan
  384
- Checking Link Holder Hooks
  385
- 4.11 Stripper Bars
  388
- Removing Stripper Bars
  388
- Installing Stripper Bars
  388
- Replacing Feeder Deflectors on New Holland CR Combines
  389
- 4.12 Header Side Drapers
  391
- Removing Side Drapers
  391
- Installing Side Drapers
  392
- Adjusting Deck Height
  393
- Adjusting Side Draper Tension
  395
- Adjusting Side Draper Tracking
  397
- Inspecting Draper Roller Bearing
  398
- Removing Side Draper Deck Idler Roller
  398
- Replacing Side Draper Deck Idler Roller Bearing
  400
- Installing Side Draper Deck Idler Roller
  402
- 4.12.10 Removing Side Draper Drive Roller
  403
- 4.12.11 Replacing Side Draper Drive Roller Bearing
  405
- 4.12.12 Installing Side Draper Drive Roller
  407
- 4.13 Reel
  409
- Reel-To-Cutterbar Clearance
  409
- Measuring Reel Clearance
  409
- Adjusting Reel-To-Cutterbar Clearance
  411
- Reel Frown
  414
- Adjusting Reel Frown
  414
- Centering Reel
  414
- Reel Fingers
  416
- Removing Steel Fingers
  416
- Installing Steel Fingers
  417
- Removing Plastic Fingers
  418
- Installing Plastic Fingers
  419
- Tine Tube Bushings
  420
- Removing Bushings from Reels
  420
- Installing Bushings Onto Reels
  425
- Reel Endshields
  431
- Replacing Reel Endshields at Outboard Cam End
  432
- Replacing Reel Endshields at Inboard Cam End
  434
- Replacing Reel Endshields at Outboard Tail End
  436
- Replacing Reel Endshields at Inboard Tail End
  437
- Replacing Reel Endshield Supports
  439
- 4.14 Reel Drive
  441
- Reel Drive Chain
  441
- Loosening Reel Drive Chain
  441
- Tightening Reel Drive Chain
  442
- Reel Drive Sprocket
  444
- Removing Reel Drive Single Sprocket
  444
- Installing Reel Drive Single Sprocket
  445
- Changing Reel Speed Chain Position with Two Speed Kit Installed
  445
- Double-Reel Drive U-Joint
  446
- Removing Double-Reel Drive U-Joint
  446
- Installing Double-Reel U-Joint
  447
- Reel Drive Motor
  448
- Removing Reel Drive Motor
  448
- Installing Reel Drive Motor
  449
- Replacing Drive Chain
  451
- 4.15 Transport System - Option
  454
- Checking Wheel Bolt Torque
  454
- Checking Transport Assembly Bolt Torque
  454
- Checking Tire Pressure
  456
- Changing Tow-Bar Hitch Connection from Pintle to Clevis
  457
- Changing Tow-Bar Hitch Connection from Clevis to Pintle
  459
- Vertiblade ™ Vertical Knife - Option
  461
- Replacing Vertical Knife Sections
  461
- Lubricating Vertical Knife
  464
Chapter 5: Options and Attachments

467
- Crop Delivery Kits
  467
- Crop Lifter Kit
  467
- Crop Lifter Storage Rack Kit
  467
- Crop Divider Storage Bracket Kit
  468
- Floating Crop Dividers
  468
- Full Length Upper Cross Auger
  469
- Lodged Crop Reel Finger Kit
  470
- Rice Divider Rod Kit
  470
- Sunflower Attachment
  471
- Vertiblade ™ Vertical Knife Kit
  472
- Cutterbar Kits
  473
- Rock Retarder Kit
  473
- Four-Point Knife Guard
  473
- FM200 Float Module Kits
  474
- 10 V Sensor Adapter Kit
  474
- Crop Deflector Kits
  474
- Extended Center Filler
  475
- Feed Auger High-Wear Flighting Extension Kit
  475
- Full Interface Filler Kit
  476
- Hydraulic Reservoir Extension Kit
  476
- Lateral Tilt Plug Kit
  477
- Stripper Bars Kit
  477
- Header Kits
  478
- Easymove ™ Transport System
  478
- Inboard Steel End Finger Kit
  478
- Outboard Steel End Finger Kit
  479
- Steel Reel Finger Kit
  479
- Side Hill Stabilizer Kit
  480
- Stabilizer Wheel Kit
  480
- Steel Skid Shoes Kit
  481
Chapter 6: Troubleshooting

483
- Crop Loss at Cutterbar
  483
- Cutting Action and Knife Components
  486
- Reel Delivery
  490
- Troubleshooting Header and Drapers
  493
- Cutting Edible Beans
  495
Chapter 7: Reference

499
- Torque Specifications
  499
- Metric Bolt Specifications
  499
- Metric Bolt Specifications - Cast Aluminum
  502
- O-Ring Boss Hydraulic Fittings - Adjustable
  503
- O-Ring Boss Hydraulic Fittings - Non-Adjustable
  504
- O-Ring Face Seal Hydraulic Fittings
  505
- Tapered Pipe Thread Fittings
  506
- Conversion Chart
  508
- Index
  509
- Recommended Fluids and Lubricants
  519

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