MacDon CASE IH FlexDraper FD230 Manuals

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MacDon CASE IH FlexDraper FD230 Manual

MacDon CASE IH FlexDraper FD230 Manual (560 pages)

Brand: MacDon | Category: Farm Equipment | Size: 68 MB

Table of Contents

Summary of Changes
11
Recording Model and Serial Number
14
Table of Contents
15
Chapter 1: Safety

25
- Safety Alert Symbols
  25
- Signal Words
  26
- General Safety
  27
- Maintenance Safety
  29
- Hydraulic Safety
  30
- Safety Signs
  31
- Installing Safety Decals
  31
- Safety Decal Locations
  32
- Understanding Safety Signs
  37
Chapter 2: Product Overview

45
Chapter 3: Operation

55
Chapter 4: Maintenance and Servicing

289
- Preparing Machine for Servicing
  289
- Maintenance Requirements
  290
- Maintenance Schedule/Record
  290
- Break-In Inspection
  293
- Equipment Servicing - Preseason
  294
- Equipment Servicing - End-Of-Season
  294
- Checking Hydraulic Hoses and Lines
  295
- Lubrication
  296
- Lubrication Intervals
  296
- Every 10 Hours
  296
- Every 25 Hours
  297
- Every 50 Hours
  298
- Every 100 Hours
  302
- Every 250 Hours
  304
- Every 500 Hours
  306
- Greasing Procedure
  307
- Lubricating Reel Drive Chain
  308
- Lubricating Auger Drive Chain
  309
- Lubricating Header Drive Main Gearbox
  310
- Checking Oil Level in Header Drive Main Gearbox
  310
- Adding Oil to Header Drive Main Gearbox
  311
- Changing Oil in Header Drive Main Gearbox
  311
- Lubricating Header Drive Completion Gearbox
  312
- Checking Oil Level in Header Drive Completion Gearbox
  312
- Adding Oil to Header Drive Completion Gearbox
  313
- Changing Oil in Header Drive Completion Gearbox
  314
- Hydraulics
  316
- Checking Oil Level in Hydraulic Reservoir
  316
- Adding Oil to Hydraulic Reservoir
  316
- Changing Oil in the Hydraulic Reservoir
  317
- Changing Oil Filter
  318
- Electrical System
  319
- Replacing Light Bulbs
  319
- Header Drive
  320
- Removing Driveline Connecting Float Module to Combine
  320
- Installing Driveline
  322
- Removing Driveline Guard
  325
- Installing Driveline Guard
  327
- Adjusting Chain Tension - Main Gearbox
  329
- Adjusting Chain Tension - Completion Gearbox
  330
- Auger
  332
- Adjusting Feed Auger to Pan Clearance
  332
- Checking Feed Auger Chain Tension
  334
- Checking Feed Auger Drive Chain Tension - Quick Method
  334
- Checking Feed Auger Drive Chain Tension - Thorough Method
  336
- Removing Auger Drive Chain
  338
- Installing Auger Drive Chain
  341
- Adjusting Feed Auger Drive Chain Tension
  344
- Auger Flighting
  346
- Auger Fingers
  346
- Removing Feed Auger Fingers
  346
- Installing Feed Auger Fingers
  349
- Checking Auger Finger Timing
  351
- Adjusting Auger Finger Timing
  351
- Knife
  354
- Replacing Knife Section
  354
- Removing Knife
  355
- Removing Knifehead Bearing
  357
- Installing Knifehead Bearing
  358
- Installing Knife
  358
- Spare Knives
  360
- Pointed Knife Guards and Hold-Downs
  361
- Pointed Knife Guards on Single-Knife Headers
  362
- Pointed Knife Guards on FD235 Double-Knife Header
  363
- Pointed Knife Guards on FD240 Double-Knife Header
  364
- Pointed Knife Guards on FD241 Double-Knife Header
  365
- Pointed Knife Guards on FD245 Double-Knife Header
  366
- Pointed Knife Guards on FD250 Double-Knife Header
  367
- Adjusting Knife Guards and Guard Bar
  368
- Replacing Pointed Knife Guards
  370
- Checking Hold-Down - Pointed Knife Guards
  371
- Adjusting Hold-Down - Pointed Knife Guards
  372
- Replacing Pointed Center Knife Guard - Double-Knife
  373
- Checking Center Hold-Down - Pointed Knife Guards
  376
- Adjusting Center Hold-Down - Pointed Knife Guards
  376
- Short Knife Guards and Hold-Downs
  378
- Short Knife Guards on Single-Knife Headers
  379
- Short Knife Guards on Double-Knife Headers - All Sizes Except 12.5 M (41 Ft.)
  380
- Short Knife Guards on 12.5 M (41 Ft.) Double-Knife Header
  381
- Replacing Short Knife Guards or End Knife Guards
  382
- Checking Hold-Down - Short Knife Guards
  384
- Adjusting Hold-Down - Short Knife Guards
  384
- Replacing Center Knife Guard - Double-Knife
  385
- Checking Center Hold-Down - Short Knife Guards
  388
- Adjusting Center Hold-Down - Short Knife Guards
  388
- Knifehead Shield
  389
- Installing Knifehead Shield
  389
- Knife Drive System
  391
- Knife Drive Box
  391
- Checking Oil Level in Knife Drive Box
  391
- Checking Mounting Bolts
  392
- Changing Oil in Knife Drive Box
  392
- Feed Deck
  394
- Replacing Feed Draper
  394
- Checking and Adjusting Feed Draper Tension
  397
- Feed Draper Drive Roller
  398
- Removing Feed Draper Drive Roller
  398
- Installing Feed Draper Drive Roller
  401
- Removing Feed Draper Drive Roller Bearing
  402
- Installing Feed Draper Drive Roller Bearing
  404
- Feed Draper Idler Roller
  405
- Removing Feed Draper Idler Roller
  405
- Installing Feed Draper Idler Roller
  407
- Replacing Feed Draper Idler Roller Bearing
  410
- Lowering Feed Deck Pan
  414
- Raising Feed Deck Pan
  415
- Checking Link Holder Hooks
  416
- Stripper Bars
  419
- Removing Stripper Bars
  419
- Installing Stripper Bars
  419
- Replacing Feed Deflectors on New Holland CR Combines
  420
- Header Side Drapers
  422
- Removing Side Drapers
  422
- Installing Side Drapers
  423
- Adjusting Deck Height
  424
- Adjusting Side Draper Tension
  426
- Adjusting Side Draper Tracking
  428
- Inspecting Draper Roller Bearing
  430
- Removing Side Draper Deck Idler Roller
  430
- Replacing Side Draper Deck Idler Roller Bearing
  432
- Installing Side Draper Deck Idler Roller
  434
- Removing Side Draper Drive Roller
  435
- Replacing Side Draper Drive Roller Bearing
  437
- Installing Side Draper Drive Roller
  439
- Reel
  441
- Reel Clearance to Cutterbar
  441
- Measuring Reel Clearance
  441
- Adjusting Clearance between Reel and Cutterbar
  445
- Reel Frown
  449
- Adjusting Reel Frown
  449
- Centering Reel
  449
- Reel Fingers
  450
- Removing Steel Fingers
  451
- Installing Steel Fingers
  451
- Removing Plastic Fingers
  452
- Installing Plastic Fingers
  453
- Tine Tube Bushings
  454
- Removing Bushings from Reels
  454
- Installing Bushings Onto Reels
  459
- Reel Endshields
  465
- Replacing Reel Endshields at Outboard Cam End
  466
- Replacing Reel Endshields at Inboard Cam End
  468
- Replacing Reel Endshields at Outboard Tail End
  469
- Replacing Reel Endshields at Inboard Tail End
  471
- Replacing Reel Endshield Supports
  473
- Reel Drive
  475
- Reel Drive Chain
  475
- Loosening Reel Drive Chain
  475
- Tightening Reel Drive Chain
  476
- Reel Drive Sprocket
  477
- Removing Reel Drive Single Sprocket
  478
- Installing Reel Drive Single Sprocket
  479
- Changing Reel Speed Chain Position with Two Speed Kit Installed
  479
- Double-Reel or Triple-Reel Drive U-Joint
  480
- Removing Double-Reel or Triple Reel Drive U-Joint
  480
- Installing Double-Reel or Triple Reel U-Joint
  482
- Reel Drive Motor
  483
- Removing Reel Drive Motor
  483
- Installing Reel Drive Motor
  484
- Replacing Drive Chain
  486
- Contour Wheels - Option
  488
- Leveling Contourmax ™ Wheel Height
  488
- Lubricating Contour Wheel System
  490
- Zeroing Mechanical Indicator
  492
- Transport System - Option
  494
- Checking Wheel Bolt Torque
  494
- Checking Transport Assembly Bolt Torque
  494
- Checking Tire Pressure
  496
- Changing Tow-Bar Hitch Connection from Pintle to Clevis
  497
- Changing Tow-Bar Hitch Connection from Clevis to Pintle
  499
- Vertiblade ™ Vertical Knife - Option
  501
- Replacing Vertical Knife Sections
  501
- Greasing Vertical Knife
  504
Chapter 5: Options and Attachments

507
- Crop Delivery Kits
  507
- Crop Lifter Kit
  507
- Crop Lifter Storage Rack Kit
  507
- Crop Divider Storage Bracket Kit
  508
- Floating Crop Dividers
  508
- Full Length Upper Cross Auger
  509
- Rice Divider Rod Kit
  510
- Vertiblade ™ Vertical Knife Kit
  510
- Cutterbar Kits
  511
- Rock Retarder Kit
  511
- Four-Point Knife Guard
  511
- FM200 Float Module Kits
  512
- Sensor Adapter Kit
  512
- Crop Deflector Kits
  512
- Extended Center Filler
  513
- Feed Auger High-Wear Flighting Extension Kit
  513
- Full Interface Filler Kit
  514
- Hydraulic Reservoir Extension Kit
  514
- Lateral Tilt Plug Kit
  515
- Stripper Bar Kit
  515
- Header Kits
  517
- Contourmax ™ Contour Wheels Kit
  517
- Easymove ™ Transport System
  518
- Inboard Steel End Finger Kit
  518
- Outboard Steel End Finger Kit
  519
- Side Hill Stabilizer Kit
  519
- Stabilizer Wheel Kit
  520
- Steel Skid Shoes Kit
  520
- Sunflower Attachment
  521
Chapter 6: Troubleshooting

523
- Crop Loss at Cutterbar
  523
- Cutting Action and Knife Components
  526
- Reel Delivery
  530
- Troubleshooting Header and Drapers
  533
- Cutting Edible Beans
  535
Chapter 7: Reference

539
- Torque Specifications
  539
- Metric Bolt Specifications
  539
- Metric Bolt Specifications - Cast Aluminum
  542
- O-Ring Boss Hydraulic Fittings - Adjustable
  543
- O-Ring Boss Hydraulic Fittings - Non-Adjustable
  544
- O-Ring Face Seal Hydraulic Fittings
  545
- Tapered Pipe Thread Fittings
  546
- Conversion Chart
  548
- Index
  549
- Recommended Fluids and Lubricants
  559

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