Lincoln Electric CLASSICII SVM125-A Manuals

Lincoln Electric CLASSICII SVM125-A Manuals

Manuals and User Guides for Lincoln Electric CLASSICII SVM125-A. We have 1 Lincoln Electric CLASSICII SVM125-A manual available for free PDF download: Service Manual

Lincoln Electric CLASSICII SVM125-A Service Manual

Lincoln Electric CLASSICII SVM125-A Service Manual (110 pages)

Lincoln Electric Welder User Manual

Brand: Lincoln Electric | Category: Welding System | Size: 1 MB

Table of Contents

Master for All Sections

6
- Safety
  
  2
- Installation
  
  8
  - Technical Specifications
    8
    
    Input - Diesel Engine
    8
    
    Output - Welder and Generator
    8
    
    Physical Dimensions
    8
    
    Rated Output - Welder
    8
    
    Location and Ventilation
    9
    
    Safety Precautions
    9
    
    Storing
    9
    
    Battery Connections
    10
    
    Fuel
    10
    
    High Altitude Operation
    10
    
    Installation
    10
    
    Lifting
    10
    
    Oil
    10
    
    Pre-Operation Engine Service
    10
    
    Stacking
    10
    
    Tilting
    10
    
    Muffler
    11
    
    Spark Arrester
    11
    
    Undercarriages
    11
    
    Cable Installation, Polarity Control, and Cable Sizes
    12
    
    Electrical Output Connections
    12
    
    Welding Cable Connections
    12
    
    Auxiliary Power Receptacles, Plugs, and Hand-Held Equipment
    13
    
    Circuit Breakers
    13
    
    Machine Grounding
    13
Operation

15
- Operation
  16
  - Safety Instructions
    16
  - General Description
    16
  - Recommended Applications
    17
  - Operational Features and Controls
    17
  - Design Features
    17
    
    Generator
    17
    
    Welder
    17
  - Welding Capability
    18
  - Limitations
    18
  - Controls and Settings
    19
    
    Welder/Generator Controls
    19
    
    Control of Welding Current
    20
    
    Current Range Selector
    20
    
    Fine Current Adjustment
    20
    
    Diesel Engine Controls
    21
  - Engine Operation
    22
    
    Before Starting the Engine
    22
    
    Starting the Engine
    22
    
    Break-In Period
    23
    
    Cold Weather Starting
    23
    
    Stopping the Engine
    23
  - Welding Operation
    24
    
    General Information
    24
    
    Idler Operation
    24
  - Auxiliary Power
    27
Accessories

29
- Accessories
  30
  - Options/Accessories
    30
    
    TIG Welding
    31
  - Connection of Lincoln Electric Wire Feeders
    32
    
    Installation
    34
    
    Connection of the K488 SG Control Module and K487 Magnum Spool Gun
    36
Safety Precautions

37
- Maintenance
  38
  - Safety Precautions
    38
  - Routine and Periodic Maintenance
    38
    
    Change the Oil
    38
    
    Engine Maintenance
    38
    
    Maintenance
    38
    
    Change the Oil Filter
    39
    
    Fuel
    39
    
    Fuel Filter
    39
    
    Air Cleaner
    40
    
    Cooling System
    40
    
    Tightening the Fan Belt
    40
    
    Engine Maintenance Schedule
    41
    
    Maintenance Required
    41
    
    Battery Maintenance
    42
    
    Charging the Battery
    42
    
    Checking Electrolyte Level
    42
    
    Checking Specific Gravity
    42
    
    Cleaning the Battery
    42
    
    Cable Connections
    43
    
    Commutator and Brushes
    43
    
    Idler Maintenance
    43
    
    Welder/Generator Maintenance
    43
  - Major Component Locations
    44
Theory of Operation

45
- Theory of Operation Section
  45
- Theory of Operation
  46
Troubleshooting & Repair Section

51
- How to Use Troubleshooting Guide
  52
- PC Board Troubleshooting Procedures
  53
- Troubleshooting Guide
  54
- Retest after Repair
  98
  - Wiring Diagram (Code 9805
    101
  - Wiring Diagram (Code 10000
    102
  - Wiring Diagram (Code 10070
    103
  - Wiring Diagram (Code 10071
    104
  - Wiring Diagram (Code 10219
    105
  - Wiring Diagram (Code 10220
    106
- Troubleshooting and Repair
  
  107
- Electrical Diagrams
  
  107

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