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Lincoln Electric Manuals
Welding System
10180
Lincoln Electric 10180 Manuals
Manuals and User Guides for Lincoln Electric 10180. We have
2
Lincoln Electric 10180 manuals available for free PDF download: Service Manual, Operator's Manual
Lincoln Electric 10180 Service Manual (112 pages)
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 1 MB
Table of Contents
Table of Contents
6
Safety
2
Table of Contents
6
Installation
7
Technical Specifications
8
Safety Precautions
9
Select Proper Location
9
Stacking
9
Tilting
9
Input Electrical Connections
10
Fuse and Wire Sizes
10
Reconnect Procedure
11
Connect Output Cables
14
Installation of Field Installed Accessories
14
Installation of Wire Feeders
14
Paralleling
14
Operation - Operation Section -
17
Operation
17
General Description
18
Safety Instructions
18
Limitations
19
Machine Capability
19
Recommended Processes and Equipment
19
Controls and Settings
20
Local/Remote Switch
20
Power Switch
20
Voltage Adjustment Control Knob
20
Wire Feeder Voltmeter Switch
20
10. Wire Feeder Receptacle
21
42-Volt Circuit Breaker
21
Digital Voltmeter/Ammeter
21
Thermal Protection Indication Light
21
Volts/Amps Switch
21
Adjusting the Output Voltage Using the Digital Meter
22
Operating Steps
22
Starting the Machine
22
Using Auxiliary Power
22
Using Local/Remote Switch Operation
22
Machine and Circuit Protection
23
Accessories
25
Connecting Wire Feeder to the
26
Field Installed Accessories
26
Connecting Remote Control (K857) to
27
Maintenance
29
Routine and Periodic Maintenance
30
Safety Precautions
30
Theory of Operation
33
Power Supply Operation
34
Protection Devices and Circuits
36
SCR Operation
37
Troubleshooting & Repair - Troubleshooting & Repair Section -
39
How to Use Troubleshooting Guide
40
PC Board Troubleshooting Procedures
41
Troubleshooting Guide
42
Diagnostic Routines and Error Codes
49
Main Transformer Test
50
Test Procedures
51
Static Output Rectifier Bridge Test
53
Active SCR Rectifier Assembly Test
57
Normal Open Circuit Weld Voltage Waveform no Load - Output Control at Maximum
61
Typical DC Weld Output - Machine Loaded
62
Abnormal Output Weld Voltage Waveform - Machine Loaded Capacitor Bank Not Functioning
64
Abnormal Open Circuit Weld Voltage Waveform - no Load Capacitor Bank Not Functioning
65
Typical SCR Gate Voltage Waveform
66
Control PC Board Removal and Replacement
67
Capacitor Bank Removal and Replacement
69
Output Rectifier Bridge Removal and Replacement
72
Mounting of Stud Type Diodes to Aluminum Heat Sinks
74
SCR Removal and Replacement
76
Fan Motor and Fan Removal and Replacement
82
Center Assembly Removal and Replacement
84
Retest after Repair
86
Electrical Diagrams
101
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Lincoln Electric 10180 Operator's Manual (44 pages)
Lincoln Electric Welding Consumables User Manual
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 0 MB
Table of Contents
California Proposition 65 Warnings
2
Electric and Magnetic Fields
2
Fumes and Gases
3
III Safety
4
Table of Contents
7
Installation
8
Technical Specifications
8
Input Connections
9
Safety Precautions
9
Select Suitable Location
9
Field Installed Options
10
Output Connections
10
Required Equipment-Control Cable Connections
10
Connection of Auxiliary Equipment to Wire Feeder Receptacle
11
Paralleling
11
General Warnings
12
Safety Precautions
12
Design Features
13
Duty Cycle
13
General Description
13
Limitations
13
Operational Features and Controls
13
Power Source Operation
13
Recommended Processes and Equipment
13
Controls and Settings
14
Circuit Breaker
15
Graphic Symbols
15
Output Panel Connections
16
Adjusting the Output Voltage Using the Digital Meter
17
Auxiliary Power
17
Local/Remote Switch Operation
17
Overload Protection
17
Starting the Machine
17
Operation
12
Factory Installed Options/Accessories
18
Factory/Field Installed Options
18
Compatible Lincoln Equipment
18
Maintenance
19
Safety Precautions
19
General Maintenance
19
Machine and Circuit Protection
19
Troubleshooting
20
How to Use Troubleshooting Guide
20
Built-In Diagnostic Routines/Error Codes
21
Machine Troubleshooting Guide
22
Options Troubleshooting Guide
25
Pc Board Troubleshooting Procedures
26
Procedure for Replacing PC Boards
26
Troubleshooting E
27
Output Voltage
27
Diagrams
28
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