Lexmark CX510e Manuals

Manuals and User Guides for Lexmark CX510e. We have 1 Lexmark CX510e manual available for free PDF download: Service Manual

Lexmark CX510e Service Manual

Lexmark CX510e Service Manual (394 pages)

Machine Type 7527-2xx, -4xx, -63x

Brand: Lexmark | Category: All in One Printer | Size: 36 MB

Table of Contents

Service Manual
1
Product Information

2
Edition Notice

2
- Table of Contents
  3
Notices and Safety Information

11
- Laser Notices
  11
- Safety
  14
Preface

17
- Service Manual Conventions
  17
- Change History
  17
General Information

19
- Media Guidelines
  19
- Data Security Notice
  22
- Tools Required for Service
  23
Diagnostic Information

25
Service Menus

155
- Understanding the Operator Panel and Menus
  155
- Understanding the Scanner
  160
  - Understanding the Basic Functions of the Scanner
    160
- Diagnostics Menu
  161
  - Entering Diagnostics Mode
    162
  - Available Tests
    162
  - Registration
    164
  - Adjusting Margins
    165
  - Skew
    166
  - Quick Test
    166
  - Alignment Menu
    168
  - Scanner Calibration
    168
  - Misc Tests
    169
  - Print Tests
    170
  - Print Quality Test Pages
    171
  - Hardware Tests
    171
  - Panel Test
    171
  - Button Test
    171
  - Duplex Tests
    172
    
    Dram Test
    172
    
    Duplex Quick Test
    172
    
    Duplex Left Margin
    174
  - Input Tray Tests
    175
  - Feed Tests
    175
  - Sensor Test
    175
  - Base Sensor Test
    176
  - Device Tests
    177
  - Printer Setup
    177
  - Serial Number
    178
  - Configuration ID
    178
  - Model Name
    178
  - Transfer Module Barcode
    179
  - Reset Fuser Count
    179
  - Ep Setup
    180
  - Ep Defaults
    180
  - Fuser Temperature
    180
  - TPS Setup: Right or Left
    181
  - TPS Setup: Cal Ref Adj
    181
  - TPS Setup: Reset Color Cal
    181
  - Reports: Menu Settings Page
    182
  - Event Log
    182
  - Scanner Tests
    183
  - Clear Log
    183
  - Motor Tests
    184
  - Asic Test
    184
  - Sensor Tests
    185
  - Feed Test
    185
  - Exit Diagnostics
    188
P

171
- Configuration Menu
  188
  - Adf Magnification
    188
  - Scanner Calibration Reset
    188
  - Available Tests
    189
  - Entering Configuration Mode
    189
  - Action for Prompts
    190
  - ADF Edge Erase
    190
  - Color Trapping
    191
  - Print Quality Pages
    191
  - Size Sensing
    191
  - Tray [X] Sensing
    191
  - Download Emuls
    192
  - Panel Menus
    192
  - PPDS Emulation
    192
  - Reports
    192
  - Safe Mode
    192
  - Demo Mode
    193
  - Factory Defaults
    193
  - Energy Conserve
    194
  - Fax Low Power Support
    194
  - Format Fax Storage
    194
  - Min Copy Memory
    194
  - Num Pad Job Assist
    194
  - Flatbed Edge Erase
    195
  - Scanner Manual Registration
    195
  - Auto Color Adjustment
    196
  - Disable Scanner
    196
  - Exit Config
    197
  - Font Sharpening
    197
- Entering Invalid Engine Mode
  197
- Entering Recovery Mode
  197
- Accessing the Network SE Menu
  197
- Accessing the Service Engineer (SE) Menu
  198
- Accessing the Fax SE Menu
  198
Repair Information

199
- Removal Precautions
  199
  - Handling ESD-Sensitive Parts
    199
  - Controller Board/Control Panel Replacement
    200
  - Esf Solutions Backup
    200
  - Ribbon Cable Connectors
    201
    
    Zero Insertion Force (ZIF) Connectors
    201
    
    Horizontal Top Contact Connector
    202
    
    Horizontal Bottom Contact Connector
    205
    
    Vertical Mount Contact Connector
    208
    
    Horizontal Sliding Contact Connector
    211
    
    Low Insertion Force (LIF) Connector
    214
- Removal Procedures
  215
- Cover Removals
  215
  - Output bin Tray and Exit Bail Removal
    216
  - Front Cover Assembly Removal
    217
  - Front Middle Cover Removal
    219
  - Left Cover Assembly Removal
    219
  - Rear Cover Removal
    221
  - Rear Scanner Cover Removal
    222
  - Right Cover Assembly Removal
    223
  - Right Scanner Cover Removal
    223
  - Top Cover Assembly Removal
    225
  - Top Cover ADF Sheet Feed Removal
    229
- Base Printer Removals
  229
  - ADF Assembly Removal
    231
  - ADF Input Tray Removal
    233
  - ADF Separator Roll Removal
    234
  - ADF Separator Pad Removal
    234
  - AIO Toner Cover Removal
    235
  - AIO Link Removal
    236
  - AIO Release Lever Removal
    237
  - Bin-Full Flag Removal
    238
  - Controller Board Removal
    239
  - Developer Unit Removal
    240
  - Duplex Reference Edge Removal
    241
  - Duplex Sensor Removal
    244
  - EP Drive Assembly Removal
    245
  - Flatbed Pivot Link Removal
    251
  - Flatbed Scanner Assembly Removal
    252
  - Front Logo Cover Removal
    257
  - Fuser Assembly Removal
    257
  - Fuser Drive Motor Assembly Removal
    259
  - Fuser Exit Sensor Removal
    260
  - High-Voltage Power Supply (HVPS) Removal
    262
  - Imaging Unit (IU) Removal
    266
  - Low-Voltage Power Supply (LVPS) Assembly Removal
    268
  - Lower Left Frame Removal
    270
  - Lower Right Frame Removal
    276
  - Narrow Media Sensor Removal
    280
  - Narrow Media Sensor Flag Removal
    281
  - Operator Panel Bezel Removal
    282
  - Operator Panel Logo Plate Removal
    282
  - Operator Panel Removal (for CX310 and CX410 Models Only)
    283
  - Operator Panel Removal (for CX510 Models Only)
    289
  - Paper Pick Motor Drive Assembly (Standard Tray) Removal
    290
  - Printhead Removal
    292
  - Redrive Unit Removal
    293
  - Speaker Removal
    294
  - System Fan Removal
    294
  - Toner Cartridge Contacts Removal
    294
  - Toner Density Sensor (TDS) (Left or Right Sensor) Removal
    296
  - Toner Meter Cycle (TMC) Card Removal
    298
  - Transfer Module Removal
    300
  - Tray Present Sensor Removal
    302
  - USB Port Connector Removal
    303
  - Waste Toner Bottle Removal
    304
  - Waste Toner Bottle Contact Block Removal
    305
- Options Removal
  306
  - 650-Sheet Duo Drawer Tray Assembly Removal
    307
  - 650-Sheet Duo Drawer Assembly Removal
    307
  - Dust Cover Removal
    309
  - Pick Tires Removal
    309
Component Locations

311
- Controller Boards
  311
Maintenance

319
- Inspection Guide
  319
- Scheduled Maintenance
  321
  - Maintenance Kits
    321
- Preventive Maintenance
  321
  - Device-Specific Preventive Maintenance
    321
- Lubrication Specification
  322
- Cleaning the Printer
  322
Parts Catalog

326
- Legend
  326
- Assembly 1: Covers
  327
- Assembly 2: Scanner
  329
- Assembly 3: Paperpath
  331
- Assembly 4: Operator Panels
  335
- Assembly 5: Electronics
  339
- Assembly 6: Cables and Sensors
  343
- Assembly 7: Media Drawers and Trays
  345
- Assembly 8: Options and Miscellaneous
  347
- Screw and Retainer Identification Table
  348
Appendix A: Printer Specifications

351
- Power Specifications
  351
- Electrical Specifications
  351
- Operating Clearances for CX310 Models
  352
- Operating Clearances for CX410 and CX510 Models
  353
- Acoustics
  353
- Environment
  354
- Processor
  354
Appendix B: Options and Features

355
- Available Internal Options
  355
- Media Handling Options
  355
- Option Configurations
  356
- Supported Configurations
  357
- Unsupported Configurations
  357
Appendix C: Theory of Operation

359
- Paper Path and Transport Components
  359
  - Paper Path Information
    359
  - Transport Components
    360
  - Bubble Sensors
    360
  - Duplexing
    361
- Print Engine Theory
  362
  - Electrophotographic Process (EP Process)
    362
  - Electrophotographic Process Basics
    362
- ADF Theory
  366
  - ADF Theory of Operation
    366
- Color Theory
  368
- What Is Manual Color Correction
  369
Appendix D: Acronyms

373
- Acronyms
  373
Index

375
Part Number Index

381
Part Name Index

387

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