KYMCO MXER 90R Manuals

Manuals and User Guides for KYMCO MXER 90R. We have 2 KYMCO MXER 90R manuals available for free PDF download: Service Manual, Owner's Manual

KYMCO MXER 90R Service Manual

KYMCO MXER 90R Service Manual (258 pages)

Brand: KYMCO | Category: Offroad Vehicle | Size: 7 MB

Table of Contents

Preface

2
- Table of Contents
  2
- General Information
  3
- Serial Number
  4
- General Information
  4
- Specifications
  5
- Service Precautions
  9
- Torque Values
  17
- Special Tools
  19
- Lubrication Points
  20
- Cable & Harness Routing
  23
- Wiring Diagrams
  26
- Troubleshooting
  31
Frame Covers/Exhaust Muffler

37
- Frame Covers/Exhaust Muffler
  38
- Service Information
  39
- Frame Covers
  40
- Exhaust Muffler Removal
  44
- Taillight Bulb
  45
3. Inspection/Adjustment 3

46
- Inspection/Adjustment
  46
  - Inspection/Adjustment
    47
  - Service Information
    47
  - Maintenance Schedule
    49
  - Fuel Line/Throttle Operation
    50
  - Air Cleaner
    51
  - Spark Plug/Cylinder Compression
    53
  - VALVE CLEARANCE (90Cc/70Cc/50Cc-4T)
    54
  - Carburetor Idle Speed
    54
  - ENGINE OIL (90Cc/70Cc/50Cc-4T)
    55
  - Transmission Oil
    57
  - Drive Belt/Brake Shoes/Brake Pads/Brake Fluid
    58
  - Brake Lever Free Play (Drum Brake)
    59
  - Steering System Inspection
    60
  - Toe-In Adjustment
    61
  - Wheels/Tires
    62
  - Drive Chain Slack Adjustment
    63
  - Cable Inspection and Lubrication
    65
  - Suspension Lubrication
    65
  - Headlight Beam Adjustment (on Road Only)
    66
  - Brake Pedal Adjustment (on Road Only)
    66
  - Brake Fulid
    67
4. Lubrication System 4

68
- Lubrication System
  68
  - Lubrication System
    69
  - SERVICE INFORMATION (90Cc/70Cc/50Cc-4T)
    71
  - SERVICE INFORMATION (50Cc-2T)
    72
  - ENGINE OIL/OIL FILTER (90Cc/70Cc/50Cc-4T)
    73
  - OIL PUMP (90Cc)
    73
  - OIL PUMP (70Cc/50Cc-4T)
    77
  - OIL PUMP BLEEDING (50Cc-2T)
    83
  - OIL PUMP (50Cc-2T)
    83
  - OIL FILTER CLEANING (50Cc-2T)
    86
5. Fuel System 5

87
- Fuel System
  87
  - Fuel System
    88
  - Service Information
    89
  - Fuel Tank
    91
  - Fuel Valve Removal
    91
  - Throttle Valve
    94
  - AIR CLEANER (90Cc/70Cc/50Cc-4T)
    96
  - AIR CLEANER (50Cc-2T)
    97
  - Carburetor
    98
- Engine Removal
  104
Cylinder Head/Valves (90Cc/70Cc/50Cc-4T)

110
- Cylinder Head/Valves
  110
- Cylinder Head/Valves
  
  111
- (90Cc/70Cc/50Cc-4T)
  
  112
  - Service Information
    112
  - Camshaft/Camshaft Holder
    115
  - Cylinder Head Cover
    115
  - Cylinder Head
    116
  - Cylinder/Piston
    124
9.Drive and Driven Pulleys 9

143
- Drive and Driven Pulleys
  143
  - Service Information
    145
  - Drive and Driven Pulleys
    146
  - Left Crankcase Cover/Kick Starter
    147
  - Drive Pulley
    150
  - Clutch/Driven Pulley
    152
- Final Reduction/Transmission System
  159
- Crankcase/Crankshaft
  166
Front Wheel/Front Brake/ Front Suspension\Steering System

179
- Front Wheel/Front Brake/ Front Suspension/Steering
  179
  - Front Wheel/Front Brake/Front Suspension/Steering System
    180
  - Service Information
    181
  - Front Wheel
    183
  - Front Brake
    187
  - Front Suspension
    189
  - Steering System
    192
  - Tie-Rod
    196
13. Rear Wheel/Swing Arm/ Hydraulic Brake 13 13

198
- Rear Wheel /Swing Arm/Hydraulic Brake
  198
  - Service Information
    200
  - Rear Wheel
    200
  - Rear Swing Arm
    200
  - Hydraulic Brake
    201
  - Brake Pad/Disk
    214
  - Brake Master Cylinder
    215
  - Brake Caliper
    218
  - Drum Brake
    220
14. Battery/Charging System/ A.C. Generator 14

222
- Batter/Charging System
  
  223
- A.C. Generator
  
  224
  - Service Information
    224
  - Battery Removal
    226
  - Charging System
    226
  - A.C. Generator
    228
  - Battery/Charging System/A
    228
  - Regulator/Rectifier
    229
  - A.C. Generator
    230
  - Generator Charging Coil
    230
  - Generator Lighting Coil
    230
  - Resistor Inspection
    230
  - Ignition System
    234
    
    Ignition System
    235
    
    Service Information
    237
    
    CDI Unit Inspection
    239
    
    Ignition Coil
    241
    
    Pulser Coil
    242
    
    Ignition Timing Inspection
    242
  - Starting System
    243
    
    Starter Motor
    246
  - Bulbs Removal/Instrument/Horn
    254

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KYMCO MXER 90R Owner's Manual

KYMCO MXER 90R Owner's Manual (162 pages)

ON-ROAD

Brand: KYMCO | Category: Offroad Vehicle | Size: 4 MB

Table of Contents

Important Notices
3
Table of Contents
6
Location of the Warning and Specification Labels
10
Safety Information
13
Description and Machine Identification
18
- Key Identification Number
  18
- Frame and Engine Serial Number
  19
- Model Code
  19
- Parts Location
  20
Control Functions
25
- Ignition Switch
  25
- Indicator Lamps
  26
- Instrument
  27
- Handlebar Switches
  32
- Horn Button
  32
- Turn Signal Switch
  32
- Headlight Switches
  33
- Engine Stop Switch
  34
- Stater Button
  35
Kick Starter
36
Remote Engine Stop Switch
37
Throttle Lever
38
Speed Limiter
39
Front and Rear Brake
40
Brake Pedal (MXER 90R)
40
Parking Brake ( MXER 50R)
41
Parking Brake (MXER 90R)
42
Fuel Tank Cap
43
Fuel Valve
44
Locking Steering (MXER 90R)
45
Starter (Choke) (MXER 90R)
46
Seat
47
Flag Pole Bracket
48
Storage Compartment
48
Pre-Operation Checks
49
- Front and Rear Brakes
  50
- Fuel
  51
- Transmission Oil
  53
- Engine (MXER 90R) and Transmission Oil
  53
- Engine Oil ( MXER 50R)
  54
  - Chain
    55
  - Throttle Lever
    55
  - Fittings and Fasteners
    55
- Lights
  55
- Switches
  55
- Tires
  56
- How to Measure Tire Pressure
  57
  - Tire Wear Limit
    58
Operation
59
- Starting a Cold Engine ( MXER 90R)
  59
- Starting Engine (MXER 50R)
  62
- Engine Break-In
  63
- Parking
  65
- Parking on a Slope
  66
- Accessories
  67
Riding Your ATV
68
Getting to Know Your Atv
69
Ride with Care and Good Judgement
70
Age Recommendation (MXER 50R)
71
Age Recommendation (MXER 90R)
72
- Never Carry Passenger on the Carrier
  73
Apparel
74
Do Not Operate after Consuming Alcohol or Drugs
75
Pre-Operation Checks
76
Loading and Accessories
78
Loading and Operational Guidelines
78
- Accessories
  79
- No Modifications
  80
- During Operation
  81
- Exhaust System
  83
- Riding
  84
- Remote Engine Stop Switch for New Riders
  85
- Speed Limiter for New Riders
  86
- Braking
  87
- Turning Your Atv
  88
- Climbing up Slope
  89
- Riding down Slope
  95
- Parking
  96
- What to Do if
  97
- What to Do
  97
Periodic Maintenance and Adjustment
98
- Tool Kit
  98
- Lubrication ( Mxer 50R)
  100
- Lubrication (Mxer 90R)
  102
- Engine Oil (MXER 90R)
  104
- Transmission Oil
  108
- Spark Plug Inspection
  111
- Air Filter Cleaning
  112
  - Valve Clearance Adjustment (MXER 90R)
    116
- Idle Speed Adjustment
  117
- Throttle Lever Adjustment
  118
Front and Rear Brake Shoes (Drum Brake) Inspection
119
Front Brake Lever Free Play Adjustment
120
Rear Brake Lever Free Play Adjustment (Drum Brake)
122
Brake Pedal Adjustment (MXER 90R)
124
Brake Fluid Inspection (Disk Brake)
127
Drive Chain Slack Check
129
Drive Chain Slack Adjustment
129
Drive Chain Cleaning and Lubrication
131
Cable Inspection and Lubrication
131
Brake Lever Lubrication
132
Knuckle Shaft and Rear Fork Shaft
132
Draining the V-Belt Compartment (MXER 90R)
132
Wheel Removal
133
Wheel Installation
133
Battery
134
Fuse Replacement
136
Headlight Beam Adjustment
139
Troubleshooting
140
Troubleshooting Chart
141
Cleaning and Storage
142
- Cleaning
  142
- Storage
  144
Specifications (Mxer 50R)
146
Specifications (Mxer 90R)
150
Noise Regulation
154
Maintenance Record
155
Index
156

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