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Kuka KL 1500-3 S Manuals
Manuals and User Guides for Kuka KL 1500-3 S. We have
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Kuka KL 1500-3 S manual available for free PDF download: Assembly And Operating Instructions Manual
Kuka KL 1500-3 S Assembly And Operating Instructions Manual (151 pages)
Linear Units
Brand:
Kuka
| Category:
Industrial Equipment
| Size: 5 MB
Table of Contents
Table of Contents
3
1 Introduction
7
Documentation for the Linear Unit
7
Representation of Warnings and Notes
7
2 Purpose
9
Target Group
9
Intended Use
9
3 Product Description
11
Description of the Linear Unit
11
Description of the Beam
12
Description of the Carriage
13
Description of the Drive Assembly
13
Description of the Energy Supply System
14
Design of the Linear Unit
16
Options
16
Working Range Monitoring
16
4 Technical Data
17
Basic Data
17
Principal Dimensions
18
Plates and Labels
22
Order-Specific Technical Data
24
Principal Dimensions
24
5 Safety
27
General
27
Liability
27
Intended Use of the Industrial Robot
28
EC Declaration of Conformity and Declaration of Incorporation
28
Terms Used
29
Personnel
29
Workspace, Safety Zone and Danger Zone
31
Overview of Protective Equipment
32
Mechanical End Stops
32
Mechanical Axis Range Limitation (Optional)
32
Axis Range Monitoring (Optional)
32
Release Device (Optional)
33
Labeling on the Industrial Robot
33
Safety Measures
33
General Safety Measures
33
Transportation
35
Start-Up and Recommissioning
35
Manual Mode
36
Automatic Mode
37
Maintenance and Repair
37
Decommissioning, Storage and Disposal
38
Applied Norms and Regulations
39
6 Planning
41
Mounting Base
41
Foundation Data
42
Loads Acting on the Foundation
42
Mounting Base Variants
44
Connecting Cables and Interfaces
50
7 Transportation
53
Transportation of Assemblies and Components
53
Transportation of Beams
53
Transportation by Fork Lift Truck
53
Transportation by Crane
54
8 Start-Up and Recommissioning
55
Installing the Mounting Base
55
Installing a Linear Unit with a One-Piece Beam
56
Removing Linear Unit with One-Piece Beam
57
Installing a Linear Unit with a Beam Made up of Several Parts
58
Removing a Linear Unit with a Beam Made up of Several Parts
61
Installing the Energy Supply System
62
Removing the Energy Supply System
64
9 Maintenance
65
Maintenance Table
65
Cleaning the Linear Unit
66
10 Adjustment
69
Adjusting the Backlash
69
Measuring the Backlash
70
Adjusting the Backlash
71
Adjusting the Rollers
71
11 Repair
73
Exchanging the Drive Assembly
73
Removing the Drive Assembly
73
Installing the Drive Assembly
74
Exchanging the Servomotor
75
Removing the Servomotor
76
Installing the Servomotor
76
Exchanging the Upper/Lower Rollers Using the Auxiliary Device
78
Installing the Auxiliary Device
80
Removing the Auxiliary Device
81
Converting the Auxiliary Device
82
Removing the Upper/Lower Rollers
83
Installing the Upper/Lower Rollers
84
Exchanging the Upper/Lower Rollers Without Using the Auxiliary Device
85
Removing the Upper/Lower Rollers
86
Installing the Upper/Lower Rollers
87
Exchanging the Side Rollers
87
Removing the Side Rollers
88
Installing the Side Rollers
88
Exchanging the Carriage
89
Lateral Removal of Carriage
90
Lateral Installation of Carriage
90
Removing the Carriage from above
91
Installing the Carriage from above
93
12 Electrical Installations
95
Electrical Installations of the Linear Unit, KR 2000 Series
95
Description
95
Cabling Diagrams
97
Electrical Installations, Options
101
Connecting Cable, Multibus Cable X71 (Optional)
101
13 Decommissioning, Storage and Disposal
103
Decommissioning
103
Storage
104
Disposal
105
14 Options
107
Working Range Monitoring, Welded
107
Technical Data
108
Installing the Working Range Monitoring
108
Adjusting the Working Range Monitoring
110
Maintenance Instructions
113
Electrical Installations
114
Connecting Cables for Working Range Monitoring
118
Description
118
Cabling Diagrams
119
15 Appendix
123
Safety Data Sheets
123
Safety Data Sheet for Aralub LFZ 1 Lubricating Grease
123
Designation of Substance/Formulation and Manufacturer
123
Composition / Information about the Components
123
Possible Hazards
123
First Aid Measures
124
Fire-Fighting Measures
124
Measures after Unintended Release
125
Handling and Storage
125
Exposure Limits and Personal Protective Equipment
125
Physical and Chemical Properties
125
10Stability and Reactivity
126
11Toxicological Information
126
12Ecological Information
126
13Disposal Information
126
14Transport Information
127
15Regulations
127
16Other Information
128
Safety Data Sheet for Microlube GL 261 Lubricating Grease
128
Designation of Substance/Formulation and Manufacturer
128
Composition / Information about the Components
128
Possible Hazards
128
First Aid Measures
129
Fire-Fighting Measures
129
Measures after Unintended Release
130
Handling and Storage
130
Exposure Limits and Personal Protective Equipment
130
Physical and Chemical Properties
131
10Stability and Reactivity
131
11Toxicological Information
131
12Ecological Information
131
13Disposal Information
132
14Transport Information
132
15Regulations
132
16Other Information
132
Safety Data Sheet for Ferrocote 5856 HF
132
Designation of Substance/Formulation and Manufacturer
132
Composition / Information about the Components
133
Possible Hazards
133
First Aid Measures
133
Fire-Fighting Measures
134
Measures after Unintended Release
134
Handling and Storage
135
Exposure Limits and Personal Protective Equipment
135
Physical and Chemical Properties
135
10Stability and Reactivity
136
11Toxicological Information
136
12Ecological Information
136
13Disposal Information
136
14Transport Information
137
15Regulations
137
16Other Information
138
16 KUKA Service
139
Requesting Support
139
KUKA Customer Support
139
Index
147
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