User Manuals: KTM F7403R7 Crankshaft Piston

Manuals and User Guides for KTM F7403R7 Crankshaft Piston. We have 2 KTM F7403R7 Crankshaft Piston manuals available for free PDF download: Owner's Manual, Setup Instructions

KTM F7403R7 Owner's Manual (176 pages)

Brand: KTM | Category: Motorcycle | Size: 6 MB

Table of Contents
4
Means of Representation
8
Symbols Used
8
Formats Used
8
Safety Advice
9
Use Definition - Intended Use
9
Misuse
9
Degrees of Risk and Symbols
10
Tampering Warning
10
Safe Operation
10
Protective Clothing
11
Work Rules
11
Environment
11
Owner's Manual
12
Important Notes
13
Manufacturer and Implied Warranty
13
Operating and Auxiliary Substances
13
Spare Parts, Accessories
13
Service
13
Figures
13
Customer Service
14
View of Vehicle
15
View of Vehicle, Front Left (Example)
15
View of Vehicle, Rear Right (Example)
16
Serial Numbers
17
Chassis Number
17
Type Label
17
Key Number (All EXC Models)
17
Engine Number
17
Fork Part Number
18
Shock Absorber Article Number
18
Controls
19
Clutch Lever
19
Hand Brake Lever
19
Throttle Grip
19
Kill Switch (All EXC Models)
19
Kill Switch (250 XC-W TPI US)
20
Horn Button (All EXC Models)
20
Light Switch (All EXC Models)
20
Light Switch (250 XC-W TPI US)
20
Turn Signal Switch (All EXC Models)
21
Electric Starter Button
21
Map Switch (All Six Days Models)
21
Indicator Lamps Overview (All EXC Models)
21
Indicator Lamps Overview (250 XC-WTPI US)
22
Opening the Filler Cap
22
Closing the Filler Cap
23
Opening 2-Stroke Oil Tank Cap
23
Closing 2-Stroke Oil Tank Cap
23
Cold Start Button
24
Idle Speed Adjusting Screw
24
Shift Lever
25
Kick Starter
25
Foot Brake Lever
25
Side Stand
26
Steering Lock (All EXC Models)
26
Locking the Steering (All EXC Models)
26
Unlocking the Steering (All EXC Models)
27
Combination Instrument
28
Combination Instrument Overview
28
Activation and Test
28
Setting the Kilometers or Miles
28
Adjusting the Combination Instrument Function
29
Setting the Clock
30
Viewing the Lap Time
30
Display Mode SPEED (Speed)
31
Display Mode SPEED/H (Operating Hours)
31
Setup Menu
31
Setting the Unit of Measurement
32
Display Mode SPEED/CLK (Time)
33
Setting the Clock
33
Display Mode SPEED/LAP (Lap Time)
33
Viewing the Lap Time
34
Display Mode SPEED/ODO (Odometer)
34
Display Mode SPEED/TR1 (Trip Master 1)
35
Display Mode SPEED/TR2 (Trip Master 2)
35
Setting TR2 (Trip Master 2)
35
Display Mode SPEED/A1 (Average Speed 1)
36
Display Mode SPEED/A2 (Average Speed 2)
36
Display Mode SPEED/S1 (Stop Watch 1)
37
Display Mode SPEED/S2 (Stop Watch 2)
37
Table of Functions
38
Table of Conditions and Menu Activation
39
Preparing for Use
40
Advice on First Use
40
Running in the Engine
41
Starting Power of Lithium-Ion Batteries at Low Temperatures
42
Preparing the Vehicle for Difficult Riding Conditions
42
Preparing Vehicle for Rides on Dry Sand
43
Preparing Vehicle for Rides on Wet Sand
44
Preparing Vehicle for Rides on Wet and Muddy Circuits
45
Preparing Vehicle for High Temperatures or Slow Riding
45
Preparing Vehicle for Low Temperatures or Snow
46
Riding Instructions
47
Checks and Maintenance Measures When Preparing for Use
47
Starting the Vehicle
47
Starting off
48
Shifting, Riding
48
Braking
49
Stopping, Parking
50
Transporting
50
Refueling
51
Adding 2-Stroke Oil
52
Service Schedule
53
Additional Information
53
Required Work
53
Recommended Work
54
Tuning the Chassis
56
Checking the Basic Chassis Setting with the Rider's Weight
56
Compression Damping of the Shock Absorber
56
Adjusting the Low-Speed Compression Damping of the Shock Absorber
56
Adjusting the High-Speed Compression Damping of the Shock Absorber
57
Adjusting the Rebound Damping of the Shock Absorber
58
Measuring the Rear Wheel Dimension Unloaded
58
Checking the Static Sag of the Shock Absorber
59
Checking the Riding Sag of the Shock Absorber
59
Adjusting the Spring Preload of the Shock Absorber
60
Adjusting the Riding Sag
61
Checking the Basic Setting of the Fork
61
Adjusting the Compression Damping of the Fork
62
Adjusting the Rebound Damping of the Fork
63
Adjusting the Spring Preload of the Fork (All Six Days Models)
64
Handlebar Position
65
Adjusting the Handlebar Position
65
Service Work on the Chassis
68
Raising the Motorcycle with a Lift Stand
68
Removing the Motorcycle from the Lift Stand
68
Bleeding the Fork Legs
68
Cleaning the Dust Boots of the Fork Legs
69
Removing the Fork Protector
69
Installing the Fork Protector
70
Removing the Fork Legs
70
Installing the Fork Legs
71
(All Standard EXC/XC-W Models)
72
Removing the Lower Triple Clamp (All Six Days Models)
73
Installing the Lower Triple Clamp
74
(All Standard EXC/XC-W Models)
74
Installing the Lower Triple Clamp (All Six Days Models)
76
Checking the Play of the Steering Head Bearing
78
Adjusting the Steering Head Bearing Play
79
Lubricating the Steering Head Bearing
80
Removing Front Fender
80
Installing Front Fender
80
Removing the Shock Absorber
81
Installing the Shock Absorber
81
Removing the Seat
82
Mounting the Seat
82
Removing the Air Filter Box Cover
82
Installing the Air Filter Box Cover
83
Removing the Air Filter
83
Installing the Air Filter
84
Cleaning the Air Filter and Air Filter Box
84
Preparing Air Filter Box Cover for Securing
85
Sealing the Air Filter Box
85
Removing the Main Silencer
86
Installing the Main Silencer
86
Changing the Glass Fiber Yarn Filling in the Main Silencer
86
Removing the Fuel Tank
87
Installing the Fuel Tank
89
Checking the Chain for Dirt
91
Cleaning the Chain
91
Checking the Chain Tension
92
Adjusting the Chain Tension
92
Checking the Chain, Rear Sprocket, Motor Sprocket, and Chain Guide
93
Checking the Frame
96
Checking the Swingarm
96
Checking Throttle Cable Routing
96
Checking the Rubber Grip
97
Adjusting the Basic Position of the Clutch Lever
97
Checking/Correcting the Fluid Level of the Hydraulic Clutch
98
Changing the Hydraulic Clutch Fluid
99
Removing the Engine Guard (All Six Days Models)
100
Installing the Engine Guard (All Six Days Models)
100
Brake System
101
Checking the Free Travel of the Hand Brake Lever
101
Adjusting Free Travel of Hand Brake Lever (All EXC Models)
101
Adjusting the Basic Position of the Hand Brake Lever (250 XC-WTPI US)
102
Checking the Brake Discs
102
Checking the Front Brake Fluid Level
103
Adding Front Brake Fluid
103
Checking the Front Brake Linings
104
Changing the Front Brake Linings
105
Checking the Free Travel of Foot Brake Lever
107
Adjusting the Basic Position of the Foot Brake Lever
107
Checking the Rear Brake Fluid Level
108
Adding Rear Brake Fluid
109
Checking the Brake Linings of the Rear Brake
110
Changing the Rear Brake Linings
110
Wheels, Tires
113
Removing the Front Wheel
113
Installing the Front Wheel
114
Removing the Rear Wheel
114
Installing the Rear Wheel
115
Checking the Tire Condition
117
Checking the Tire Air Pressure
117
Checking Spoke Tension
118
Electrical System
119
Removing the Battery
119
Installing the Battery
120
Recharging the Battery
120
Changing the Main Fuse
122
Changing the Fuses of Individual Power Consumers
124
Removing the Headlight Mask with the Headlight
125
Installing the Headlight Mask with the Headlight
126
Changing the Headlight Bulb
127
Changing the Turn Signal Bulb (All EXC Models)
127
Checking the Headlight Setting
128
Adjusting the Headlight Range
129
Changing the Combination Instrument
129
Diagnostics Connector
130
Cooling System
131
Checking the Antifreeze and Coolant Level
131
Checking the Coolant Level
132
Draining the Coolant
132
Refilling with Coolant
133
Tuning the Engine
136
Checking the Play in the Throttle Cable
136
Adjusting the Play in the Throttle Cable
136
Setting the Characteristic Map of the Throttle Response
137
Adjusting the Idle Speed
138
Programming Ambient Pressure
139
Ignition Curve Plug-In Connector
140
Changing the Ignition Timing Map
140
Checking the Basic Position of the Shift Lever
141
Adjusting the Basic Position of the Shift Lever
141
Service Work on the Engine
142
Changing the Fuel Screen
142
Checking 2-Stroke Oil Level
143
Timing the Oil Pump
143
Checking the Gear Oil Level
145
Changing the Gear Oil
145
Adding Gear Oil
147
Cleaning, Care
148
Cleaning the Motorcycle
148
Checks and Maintenance Steps for Winter Operation
149
Storage
150
Preparing for Use after Storage
151
Troubleshooting
152
Technical Data
155
Engine
155
All 250 Models
155
All 300 Models
155
Engine Tightening Torques
156
Capacities
158
Gear Oil
158
Coolant
158
Fuel
158
Chassis
158
Electrical System
159
Tires
160
Fork
160
All Standard EXC/XC-W Models
160
All Six Days Models
160
Shock Absorber
161
Chassis Tightening Torques
162
Substances
164
Auxiliary Substances
166
Standards
168
Index of Special Terms
169
List of Abbreviations
170
List of Symbols
171
Red Symbols
171
Yellow and Orange Symbols
171
Green and Blue Symbols
171
Index
172

KTM F7403R7 Setup Instructions (45 pages)

Brand: KTM | Category: Motorcycle | Size: 2 MB

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