Krone Big Pack 1290 HS Manuals

Manuals and User Guides for Krone Big Pack 1290 HS. We have 1 Krone Big Pack 1290 HS manual available for free PDF download: Original Operating Instructions

Krone Big Pack 1290 HS Original Operating Instructions (324 pages)

BiG PACK Baler

Brand: Krone | Category: Farm Equipment | Size: 27.33 MB

Foreword
3
Table of Contents
4
Foreword
5
Introduction
13
Purpose of Use
13
Validity
13
Contact
13
Identification Plate
14
Information Required for Questions and Orders
14
Intended Use
15
Technical Data
16
Big PACK 890 XC
16
Big PACK 1270 XC
17
Big PACK 1290 XC
18
Big PACK 1290 HDP XC
19
Lubricants
20
Filling Quantities and Lubrication Designations for Gearboxes
20
Oil Quantities and Designations for the On-Board Hydraulic System
21
Oil Quantities and Designations for the Compressor
21
General Technical Description
22
Connection Prerequisites on Tractor
23
Electrical Connections
23
Hydraulic Connections
24
Machine Overview
26
Left Side of the Big Pack Baler with Tandem Axle
26
Right Side of the Big Pack Baler with Tandem Axle
28
Functioning of the VFS Conveyor System
30
Functional Description of the Big PACK Baler
31
Safety
32
Identifying Symbols in the Operating Instructions
32
Identification of the Hazard Warnings
32
Personnel Qualification and Training
33
Dangers in Case of Non-Compliance with the Safety Instructions
33
Safety-Conscious Work Practices
33
Safety Instructions and Accident Prevention Regulations
34
Hitched Implements
35
PTO Operation
36
Hydraulic System
37
Tyres
37
Maintenance
38
Unauthorised Conversion/Modification and Spare Parts Production
38
Inadmissible Modes of Operation
38
Safety Instructions on the Machine
38
Introduction
39
Position of the Adhesive Safety Stickers on the Machine
40
Position of the General Information Labels on the Machine
42
Re-Ordering the Adhesive Safety and Information Labels
43
Affixing the Adhesive Safety and Information Labels
43
Special Safety Instructions
44
Ladder
44
Fire Extinguisher
45
Parking Brake
46
Flywheel Brake
47
Parking Support
48
Hydraulic Parking Jack (Optional)
49
Commissioning
52
Adjusting the Drawbar Height
53
Adjusting the Height of the Drive Train
54
Mounting Onto the Tractor
55
PTO Shaft
56
Length Adjustment
56
Start-Up
57
Mounting Onto the Tractor
58
Install the PTO Shaft
59
Hydraulics
61
Special Safety Instructions
61
Connecting the Hydraulic Lines
61
Hydraulic Brake (Export)
64
Hydraulic Connection to Block the Coaster/Steering Axle (Special Equipment)
64
Load-Sensing Connection
65
Compressed Air Connections for the Compressed Air Brake
66
Supports for Compressed Air Hoses
67
Electrical Connections
68
Working Floodlight (Optional)
69
LED Strips
69
Driving and Transport
70
Preparations for Road Travel
70
Lifting the Pick-Up
70
Roller Chute Hydraulically Activated
71
Bale Chute in Transport Position (Optional)
71
Checking the Lighting System
72
Parking Brake
72
Moving
73
Handling the Coaster/Steering Axle (Special Equipment)
74
Moving the Machine Without Hydraulic Connections
77
Parking
78
Parking Brake
78
Wheel Chocks
79
KRONE ISOBUS-Terminal CCI 100
80
Installing the Terminal into Cabin
81
ISOBUS Short Cut Button
82
Connecting the Terminal (on Tractors with Integrated ISOBUS System)
84
Connecting the Terminal (on Tractors Without ISOBUS System)
85
Switching the Terminal on / off When the Machine Is Not Connected
86
Switching the Terminal on / off When the Machine Is Connected
87
Function Keys
88
Manual Mode
94
Manual Mode Basic Screen
94
Setting the Target Bale Channel Flap Pressure
96
Setting the Bale Length
97
Automatic Mode
99
Buttons on the Machine
101
Description of Baling Process
102
Bale Channel Chamber Empty
102
Bale Channel Chamber Full
102
Menu Level
103
Short Overview
103
Calling up the Menu Level
104
Main Menu 1 'Settings
105
Menu 1-1 „Correction Value Bale Length
106
Menu 1-2 „Knotter Signal
107
Menu 1-3 „Sensitivity of the Direction Display
108
Menu 1-5 „Central Lubrication
110
Menu 1-6 'Knotter Blowing
112
Menu 1-6-2 „Bales / Blow
113
Menu 1-6-3 „Blow Time
114
Menu 1-7 'Knotter Control
115
Main Menu 2 „Counters
117
Menu 2-1 'Customer Counters
118
Menu 2-2 „Total Bale Counter
120
Main Menu 4 „Service
122
Menu 4-2 „Manual Sensor Test
123
Actuator Test
131
Menu 4-4 „Manual Actuator Test
131
Main Menu 5 'Information
136
Main Menu 6 „Fitter
137
Alarm Message
138
Alarm Messages
139
ISOBUS Operation
147
Attaching the ISOBUS Terminal
148
Connection Terminal to Tractor
148
Connection Tractor to Machine
148
Differing Functions to KRONE ISOBUS Terminal CCI
149
ISOBUS „Auxiliary"-Function (AUX)
151
Example of a Joystick Assignment for Fendt (Default Setting)
152
Operation
153
Pick up
154
Default Setting (Working Height Setting)
154
Driving with Pick-Up in Fixed Position
155
Roller Crop Guide
156
Cutting System
157
General Aspects
157
Cutting Length
158
Activating the Cutting System
159
Blade Changing
159
Unlocking the Blade Shaft
161
Removing Blockages
162
Baling Force Regulation
163
Ejection of the Last Bale
164
Opening the Bale Channel Chamber
164
Medium Design
164
Comfort Design
164
Activating the Bale Ejector
165
Medium Version
165
Comfort Version
165
Hydraulically Foldable Roller Chute
166
Medium Version
166
Comfort Version
166
Length Adjustment of Big Bales
167
Electrical Longitudinal Adjustment Device
167
Twine
168
Electrical Twine Empty Display
168
Twine Motion Indicator Upper Twine (Double Knotter)
169
Initiate the Tying Process Manually
170
Drives
171
Main Drive
171
Feed Packer Drum Drive
172
Knotter Shaft Drive
173
XC Cutting System Drive
173
Pick-Up Drive with XC Cutting System
174
Pick-Up Drive over Gearbox (Without XC Cutting System)
174
Multibale Equipment (Optional)
175
Settings
176
Tying Unit
177
Inserting the Twine
177
Interconnecting the Twine (Twine Box)
178
Threading the Twine
181
Single Knotter
181
Lower Twine Double Knotter
182
Upper Twine
183
Setting the Needles
184
Lateral Setting of the Needles
184
Setting the Height of the Needles on the Knotter
185
Top Dead Centre of the Needles
186
Setting the Needle Yoke Brake
187
Position of Needles - Checking / Setting the Baling Ram
188
Setting the Upper Needle
189
Checking the Setting of the Upper Needle
189
Twine Bar
190
Setting the Twine Bar (Single Knotter)
190
Setting the Twine Bar (Double Knotter)
191
Checking the Twine Bar after the Setting
192
Pretension of the Twine Bar Shaft
193
Setting the Knotter Shaft Brake
193
Twine Brake
194
Setting the Twine Tension on the Upper Twine Strand (Double Knotter)
195
Setting the Twine Tension of the Lower Twine Strand (Double Knotter)
196
Knotter
197
Locking the Tying Process
197
Start-Up
198
Single Knotter
198
Knotter Hook (Single Knotter)
198
Setting of Twine Retainer
199
Setting the Holding Force of the Twine Retainer (6)
200
Setting of Blade Lever (Single Knotter)
201
Double Knotter
202
Knotter Hook (Double Knotter)
202
Setting of Twine Retainer
203
Setting the Holding Force of the Twine Retainer (6)
204
Setting the Blade Lever (Double Knotter)
205
Baling Ram Setting
206
Setting the Baling Ram Blades
206
Cleaning the Running Rails
207
Lateral Setting of the Plunger
207
Setting Packer to Baling Ram
208
Setting the Packer
208
Variable Filling System (VFS)
211
Assembling the Feeler Rocker
211
Adjusting the Variable Filling System (VFS)
212
Zero Position
212
Absorbing Mechanism
214
Checking the Setting
215
Setting the Triggering Sensitivity
216
Setting the Spring of the Zeroizing Device
217
Setting the Flywheel Cleaning (Only on Big PACK 890)
218
Basic Setting of the Band Brake (Flywheel)
218
Setting the Bale Chute
219
Setting the Multibale
220
Setting the Position of the Second Needle Yoke
220
Setting the Stop
220
Setting the Height of the Needle Yoke Brake
220
Setting the Locking (Frame)
221
Setting the Lockings of the Needle Yoke
221
Setting the Rubber Pad between the Needle Yokes
222
Possible Setting Errors and Their Elimination (Multibale)
222
Setting the Spring of the Chain Tensioner on the Pick-Up
223
On Version Without Cutting System
223
Maintenance
224
Special Safety Instructions
224
Spare Parts
224
Lifting
225
Lifting Eyes
225
Tightening Torques
226
Tightening Torques (Countersunk Screws)
227
Cleaning
228
Tyres
228
Checking and Maintaining Tyres
229
Tyre Air Pressure
230
Hydraulics
231
On-Board Hydraulic System
232
High-Pressure Filter
233
Adjusting the Hydraulic System
234
Comfort Hydraulic Block Diagram
236
Emergency Manual Activation
237
Examples of Emergency Manual Activation
237
Raising / Lowering the Roller Chute
237
Pressing Force Control (with Emergency Manual Activation)
238
Setting the Baling Pressure
238
Releasing the Bale Channel Chamber (Comfort)
238
Filling Quantities and Lubrication Designations for Gearboxes
239
Oil Quantities and Designations for the On-Board Hydraulic System
239
Oil Quantities and Designations for the Compressor
239
Oil Level Check and Oil Change Intervals (Gearboxes)
239
Main Gearbox
240
Packer Gearbox
241
Transfer Gearbox
242
Pick-Up Gearbox
243
Cutting System Drive Gear
244
Maintenance - Brake System
246
Special Safety Instructions
246
Compressed-Air Reservoir
247
Setting the Transfer Mechanism
248
Pneumatic Brake Cylinders
249
Compressor
250
Air Filter for Pneumatic Cylinder (Only Multibale)
251
Replacing Rollers/Cam Follower Rollers
251
Maintenance - Lubrication
252
Special Safety Instructions
252
Lubricants
253
General Aspects
253
Lubricating the PTO Shaft
254
Lubricating the Rollers for the Blade Lever
255
Lubrication Points
256
Lubrication Points Big PACK 890 (XC), 1270 (XC), 1290 (XC)
256
Lubrication Points Big PACK 1290 HDP (XC)
258
Automatic Centralised Lubrication System (Optional)
265
Position of the Sensors (Right Hand Side of the Machine)
266
Position of the Sensors (Left Hand Side of the Machine)
268
Adjusting the Sensors
270
13.8.1.1 Namur Sensor D = 8 MM
270
Namur Sensor D = 12 MM
270
Namur Sensor D = 30 MM
271
Placing in Storage
272
Special Safety Instructions
272
At the End of the Harvest Season
273
Before the Start of the New Season
274
Overload Coupling on Flywheel
275
Malfunctions - Causes and Remedies
276
Special Safety Instructions
276
General Malfunctions
277
Malfunctions on the Knotter
278
Single Knotter
278
Double Knotter
281
Troubleshooting in the Central Lubrication
292
Appendix
294
Hydraulic System Circuit Diagrams
294
Working Hydraulics for Medium Version Electronics
294
Working Hydraulics for Comfort Version Electronics
296
On-Board Hydraulics for Medium Version Electronics
297
On-Board Hydraulics for Comfort Version Electronics
298
Electrical Circuit Diagram
299

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Krone Big Pack 1290 HS Manuals

Krone Big Pack 1290 HS Original Operating Instructions (324 pages)

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