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Kollmorgen MKD-C Manuals
Manuals and User Guides for Kollmorgen MKD-C. We have
1
Kollmorgen MKD-C manual available for free PDF download: Installation Manual
Kollmorgen MKD-C Installation Manual (148 pages)
Multi Axes System
Brand:
Kollmorgen
| Category:
Control Unit
| Size: 12 MB
Table of Contents
1 Table of Contents
3
2 General
9
About this Manual
10
Using the PDF Format
10
Symbols Used
11
Abbreviations Used
12
3 Product Safety
13
You Should Pay Attention to this
14
Shock-Hazard Protection
16
Leakage Current
16
Residual Current Protective Device (RCD)
16
Isolating Transformers
16
Stop / Emergency Stop / Emergency off
17
Stop
17
Emergency Stop
18
Emergency off
18
Use as Directed
19
Prohibited Use
20
Warning Note Labels
20
Notes Placed on the Product
20
4 Product Life Cycle Handling
21
Packaging
22
Transport
22
Storage
22
Installation, Setup and Normal Operation
23
Decommissioning
23
Maintenance and Cleaning
23
Disassembly
23
System Repair
24
Disposal
24
5 Approvals
25
Conformance with Ul/Cul
26
Conformance with REACH
27
Conformance with EU Low Voltage, EMC and Rohs Directives
27
Conformance with EU Machinery Directive, Functional Safety
28
Safe Torque off (STO)
28
Brake Interruption Contact (Required for SBC)
28
6 Package
29
Package Supplied
30
Nameplate
31
MKD-C Modules
31
MKD-N Modules
31
Part Number Scheme
32
MKD-C Modules
32
MKD-N Modules
32
7 Technical Description and Data
33
The MKD Multi Axes System
34
Mechanical Data
35
Performance Data
35
Electrical Data
36
Mkd-C
36
MKD-N, Single Axis
37
MKD-N, Dual Axis
37
Fusing
38
External Power Supply and 24 V Fusing
38
External Regen Resistor Fusing
38
DC-Bus Link Fusing
38
Ambient Conditions in Normal Operation
39
Ground System
39
Connectors
40
Recommended Tightening Torques
41
Mkd-C
41
Mkd-N
41
Cable Requirements
42
Mkd-C
42
Mkd-N
43
Cable Length Definition
44
Dynamic Braking
45
Regen Circuit
45
Functional Description
45
Technical Data
45
LED Signals
46
Mkd-C
46
Mkd-N
47
RJ45 LED Signals
47
Push-Button (B1)
47
Rotary Switch (S1), Setting IP Address
48
8 Mechanical Installation
49
Important Notes
50
Guide to Mechanical Installation
50
Dimension Drawing
51
Mounting Example
52
9 Electrical Installation
53
Important Notes
54
Guide to Electrical Installation
55
Mkd-C
55
MKD-N (String 1)
56
AKD-N (Strings 2 or 3)
56
Wiring
57
EMI Noise Reduction
58
Recommendations for EMI Noise Reduction
58
Shielding Connection to the System Modules
59
Ethernet Connectors
59
Power Connectors with Shield Plate X12, X14, X20A, X20B, X25, X29A, X29B
59
Local Fieldbus Connectors X21A, X21B
59
Example for System Earthing
60
System Topology of an MKD Drive System
61
System Limits
61
Topology Example with Two External Strings
62
Topology Example with One External String Migrated to Cabinet
63
Connection Overview
64
Connector Position MKD-C
64
Connector Position MKD-N (6A, 12A)
65
Connector Position MKD-N (24A)
66
Connector Position MKD-N (48A)
67
Kollmorgen | Kdn.kollmorgen.com | February
67
Connection Diagrams
68
Mkd-C
68
Mkd-N (6A, 12A)
69
Mkd-N (24A, 48A)
70
Connector Pin Assignments
71
X9A, X9B: MKD-N, Brake Interruption
71
X10, X11: MKD-C, Ethercat Fieldbus In/Out
71
X12: MKD-C, Mains Supply
71
X13: MKD-C, 24V DC Logic Supply
72
X14: MKD-C, External Regen Resistor
72
X15A, X15B: Mkd-C, I/O
72
X16A, X16B: MKD-C, Global STO String 2 and
73
X18: MKD-C, Service
73
X20A, X20B: MKD-C, String 2/3 DC Power
74
X21A, X21B: MKD-C, String 2/3 Communication
74
X22: MKD-C, String 1 Communication
74
X23: MKD-C, MKD-N, String 1 DC Power
74
X24A, X24B: Mkd-N, I/O
75
X25: MKD-C, DC Bus Sharing
75
X26A, X26B: MKD-N, Local STO
76
X27, X28: MKD-N, String Communication
76
X29A, X29B: MKD-N 6A or 12A, Motor Power, Brake
77
X29A: MKD-N 24A or 48A, Motor Power
77
X30A: MKD-N 24A or 48A, Motor Brake
77
X31A, X31B: MKD-N, Primary Feedback
78
X32A, X32B: MKD-N, Primary Feedback
78
X33A, X33B: MKD-N, Secondary Feedback
79
Electrical Supply Connection
80
Connection to Various Mains Supply Networks
80
Mains Supply Connection (X12)
81
Three Phase Connection
81
Logic Supply Voltage 24 VDC (X13)
82
Drive String Connection
83
String 1 (Central)
84
Strings 1 and 2 (Central)
85
Strings 2 and 3 (Decentral)
86
DC Bus Link (X20, X23, X25)
87
DC Bus Bar MKD-C to MKD-N, MKD-N to MKD-N
87
DC Bus Strings MKD-C to AKD-N
87
DC Bus Sharing MKD-C to MKD-C
87
DC Bus Sharing MKD-C-CA to Supercapacitor (SC)
88
DC Bus Sharing Examples
89
Discharging
90
External Regen Resistor (X14)
91
Motor Connection
92
Motor Single Cable Connection (X29, X30, X31)
93
Motor Power and Motor Brake X29, Motor Feedback X31
94
Motor Power X29, Motor Brake X30, Motor Feedback X31
94
Motor Dual Cable Connection (X29, X30, X32)
95
Motor Power and Motor Brake X29
96
Motor Power X29, Motor Brake X30
96
Motor Feedback X32
97
Secondary Feedback Connection (X33)
98
I/O Connection
99
Technical Data Inputs/Outputs MKD-C
99
Technical Data Inputs/Outputs MKD-N
99
Pinout MKD-C I/O Connectors X15 and X16
100
Pinout MKD-N I/O Connectors X24 and X26
101
Wiring of Digital Inputs (X15, X16, X24, X26)
102
Digital Inputs MKD-C (X15B)
102
Digital Inputs MKD-N (X24)
103
STO Enable Inputs (X16, X26)
103
Wiring of Digital Outputs (X15, X24)
104
Transistor Outputs (X15B, X24)
104
Relay Output (X15A)
104
STO Status Outputs (X15A, X24)
105
Motion Bus Interface (X10/X11)
106
Pinout
106
Ethercat
106
Service Interface (X18)
107
Pinout
107
Service Bus Protocols
107
10 Functional Safety
108
STO (Safe Torque Off)
109
STO Safety Instructions
109
Use as Directed
110
Prohibited Use
110
Enclosure, Wiring
110
Topology Overview
111
OSSD Test Pulses
111
STO 24 VDC Voltage Supply
112
Safety Characteristic Data
112
Response Time
112
Signal Diagram (Sequence)
113
Global Safe Torque off (Strings 2 or 3)
114
General Information (Global STO)
114
Technical Data and Connection (Global STO)
114
Application Example (Global STO)
115
Functional Description (Global STO)
116
Functional Test (Global STO)
117
Local STO on MKD-N
118
General Information (Local STO)
118
Enclosure, Wiring (Local STO)
118
Technical Data and Connection (Local STO)
118
Application Example (Local STO)
119
Functional Description (Local STO)
120
Functional Test (Local STO)
120
Local STO on AKD-N
121
General Information
121
Brake Interruption Contact
122
General Information
122
Safety Instructions
122
Signal Diagram (Sequence)
122
Enclosure, Wiring
123
Technical Data and Connection
123
11 Setup
124
Important Notes
125
Guide to Setup
126
System Addresses
126
Kollmorgen | Kdn.kollmorgen.com | February
126
System Setup
127
Setup Software Workbench
128
Use as Directed
128
Software Description
129
Hardware Requirements
129
Operating Systems
129
Installation under Windows
130
Initial System Test
131
Set System Addresses
131
Confirm Connections
131
Install and Start Workbench
131
Parameterize and Enable the Axes in Workbench
131
12 Appendix
132
Fault and Warning Messages
133
MKD-C Faults
133
MKD-N and AKD-N Faults
135
Troubleshooting the MKD System
139
Accessories
140
Mains Choke for MKD-C-NA
140
Regen Resistors
141
Important Notes
141
Dimensions and Data
142
Cables
143
Overview
143
Spare Parts
144
13 Index
145
14 Record of Document Revisions
147
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