Kohler 20RESB Manuals

Manuals and User Guides for Kohler 20RESB. We have 3 Kohler 20RESB manuals available for free PDF download: Manual, Operation, Installation And Operation Instruction Manual

Kohler 20RESB Manual (172 pages)

Residential/Commercial Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 8 MB

Table of Contents
3
Safety Precautions and Instructions

7
Introduction

11
- List of Related Materials
  11
Service Assistance

12
Section 1 Specifications

13
- Introduction
  13
- Controller Specifications
  13
- Torque Specifications
  13
- Engine Service
  13
- Engine Specifications
  13
- Alternator Specifications
  14
- Service Views
  15
Section 2 Scheduled Maintenance

19
- Service Schedule
  20
- Lubrication System
  22
  - Low Oil Pressure Shutdown
    22
  - Oil Check
    22
  - Engine Oil Recommendation
    22
  - Oil Change Procedure
    22
  - Oil Cooler, 14Kw Models
    23
  - Oil Cooler, 20RESA/RESAL/RESB
    24
- Resetting the Maintenance Reminder
  24
- Spark Plugs
  24
- Air Cleaner Service
  25
  - Air Cleaner, 14 Kw Models
    25
  - Air Cleaner, 20 Kw Models
    26
- Air Intake and Exhaust System
  27
- Stepper Motor Coupling
  28
- Battery
  29
  - Cleaning the Battery
    29
  - Checking Electrolyte Level
    29
  - Checking Specific Gravity
    30
- Fuel System Maintenance
  31
- Fuel Regulator Vent Tubes
  31
- Storage Procedure
  32
  - Lubricating System
    32
  - Fuel System
    32
  - Cylinder Lubrication
    32
  - Exterior Preparation
    32
  - Battery
    32
Section 3 Generator Reconnection

33
Section 4 Controller

37
- Introduction
  37
- Controllers
  37
- Sitetech Software
  38
- Controller Parameters
  39
  - Controller Parameters Table
    39
  - Notes on Selected Parameters
    39
- Controller Firmware
  51
- Controller Replacement
  52
- Controller Setup
  56
- Voltage Calibration
  58
  - Calibration Using the RDC2 Controller Keypad and Menus
    58
  - Calibration Using Sitetech
    60
- Setting the Oncue Password
  62
  - RDC2 Controller
    62
  - DC2 Controller
    62
Section 5 Troubleshooting

63
- Introduction
  63
- Theory of Operation, Electronic Start Sequence
  63
- Initial Checks
  63
- USB Port and Auxiliary Winding Mini-Breaker
  64
- Circuit Protection
  65
- Emergency Stop Button
  65
- Thermostat
  66
- Oncue Plus Troubleshooting
  67
- Fuel System Troubleshooting
  67
- Troubleshooting Engine Hunting, 20 Kw Models
  68
- Fault Messages
  71
  - Main Power Overload Shutdown
    71
  - Faults Related to Paralleling
    75
- Status Messages
  77
- Troubleshooting Chart
  80
- Controller Troubleshooting
  87
- Troubleshooting Load Management Problems
  88
Section 6 Component Testing and Adjustment

93
- Theory of Operation
  93
- Alternator Excitation
  94
  - No to Low Voltage Operation
    94
  - Erratic Voltage Regulation
    94
  - Separate Excitation
    94
- Stator
  96
- Main Field (Rotor)
  98
- Slip Rings
  99
- Brushes
  99
- Voltage Adjustments
  100
- Governor System
  103
  - Operation
    103
  - Initial Checks
    103
  - Hunting/Surging
    104
  - Governor System Operation Test
    105
- Frequency Adjustment
  107
- Fault Shutdown Tests
  110
  - Controller Fault Shutdown Functions
    110
  - Fault Shutdown Switches
    111

Kohler 20RESB Operation (76 pages)

Residential/Commercial Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 3 MB

Product Identification Information
2
Table of Contents
3
Safety Precautions and Instructions

5
- Hot Parts
  8
Introduction

9
Service Assistance

11
Section 1 Descriptions and Service Views

13
- Introduction
  13
- Engine
  13
- Generator Set Enclosure
  13
- Alternator
  13
- Transfer Switch
  13
- Controllers
  13
- Oncue Plus Generator Management System
  15
- Accessories
  16
  - Carburetor Heater
    16
  - Programmable Interface Module (PIM)
    16
  - Load Control Module (LCM)
    16
  - Load Shed Kit
    16
- Service Views
  17
Section 2 Generator Set Operation

19
- Prestart Checklist
  19
- Exercising the Generator Set
  21
- Generator Set Operation
  21
- Exercise
  22
- Faults
  24
  - Warnings
    24
  - Shutdowns
    24
  - ATS Communication Errors
    24
  - Resetting the Controller after a Fault Shutdown
    24
  - Fault Messages
    25
- Generator Enclosure Thermostat
  27
Section 3 RDC2 Controller Operation

29
- RDC2 Generator Set/ Transfer Switch Controller
  29
- Controls and Indicators
  29
  - Controller Keypad
    30
  - LED Indicators
    30
  - LCD Display
    31
- Controller Power
  32
- Battery Charging
  32
- Changing Settings
  32
- Setting the Exerciser
  34
  - Setting the Exerciser at Controller Power-Up
    34
  - Changing the Exercise Settings
    34
- RDC2 Controller Menus
  36
- Main Menu
  36
- Overview Menu
  37
- Engine Metering Menu
  37
- Generator Metering Menu
  38
- Generator Set Information Menu
  39
- Genset Run Time Menu
  39
- Genset System Menu
  40
- ATS Status Menu
  41
- ATS Configuration Menu
  42
- Date and Time Menu
  43
- Networking Information Menus
  43
- Programmable Interface Module (PIM) Status Menu
  49
- Load Control Module (LCM) or Load Shed Kit Menus
  50
- Event Log
  51
Section 4 DC2 Controller Operation

53
- DC2 Generator Set/ Transfer Switch Controller
  53
- Controls and Indicators
  53
  - Controller Keypad
    54
  - LED Indicators
    54
  - LCD Display
    55
- Controller Power
  55
- Battery Charging
  55
- Exercise
  56
  - Exercise Modes
    56
  - Setting the Exerciser
    56
  - Exerciser Reset
    56
- Event Log
  56
- Maintenance Timer
  57
- Oncue Plus Password
  57
Section 5 Scheduled Maintenance

59
- Scheduled Maintenance
  60
  - Service Schedule
    61
- Lubrication System
  62
  - Low Oil Pressure Shutdown
    62
  - Oil Check
    62
  - Engine Oil Recommendation
    62
  - Oil Change Procedure
    62
  - Resetting the Maintenance Timer
    64
- Spark Plugs
  64
- Air Cleaner Service
  65
  - Air Cleaner, 8RESV/RESVL Models
    65
  - Air Cleaner, 10/12RESV/RESVL Models
    66
- Cooling System
  66
- Exhaust System
  67
- Battery
  68
- Storage Procedure
  69
  - Lubricating System
    69
  - Fuel System
    69
  - Cylinder Lubrication
    69
  - Exterior Preparation
    69
  - Battery
    69
Section 6 Troubleshooting

71
- Introduction
  71
- USB Port
  71
- Fault Messages
  71
- Circuit Protection
  71
- Troubleshooting
  72
Appendix A Abbreviations

73

Kohler 20RESB Installation And Operation Instruction Manual (37 pages)

Brand: Kohler | Category: Portable Generator | Size: 1 MB

Related Literature
3
Safety Precautions
3
Installation Procedure
4
Voltage Sensing
10
Setup and Commissioning
15
Final Adjustments
17
Operation
18
Generator Set Maintenance
22
Status Indicators
25
Oncue Plus Generator Management System
26
Additional Troubleshooting
27
Diagrams and Drawings
29
Parts Lists
36

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More Kohler Manuals

Kohler 20RESB Manuals

Kohler 20RESB Manual (172 pages)

Table of Contents

Safety Precautions and Instructions

Introduction

Service Assistance

Section 1 Specifications

Section 2 Scheduled Maintenance

Section 3 Generator Reconnection

Section 4 Controller

Section 5 Troubleshooting

Section 6 Component Testing and Adjustment

Kohler 20RESB Operation (76 pages)

Table of Contents

Safety Precautions and Instructions

Introduction

Service Assistance

Section 1 Descriptions and Service Views

Section 2 Generator Set Operation

Section 3 RDC2 Controller Operation

Section 4 DC2 Controller Operation

Section 5 Scheduled Maintenance

Section 6 Troubleshooting

Appendix A Abbreviations

Kohler 20RESB Installation And Operation Instruction Manual (37 pages)

Table of Contents

Related Products

Kohler Categories