Kohler 20RESC Home Standby Generator Manuals

Manuals and User Guides for Kohler 20RESC Home Standby Generator. We have 5 Kohler 20RESC Home Standby Generator manuals available for free PDF download: Manual, Installation Manual, Installation And Operation Instruction Manual, Operation, Installation Instructions

Kohler 20RESC Manual

Kohler 20RESC Manual (172 pages)

Residential/Commercial Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 8 MB

Table of Contents

Table of Contents
3
Safety Precautions and Instructions

7
Introduction

11
- List of Related Materials
  11
Service Assistance

12
Section 1 Specifications

13
- Introduction
  13
- Controller Specifications
  13
- Torque Specifications
  13
- Engine Service
  13
- Engine Specifications
  13
- Alternator Specifications
  14
- Service Views
  15
Section 2 Scheduled Maintenance

19
- Service Schedule
  20
- Lubrication System
  22
  - Low Oil Pressure Shutdown
    22
  - Oil Check
    22
  - Engine Oil Recommendation
    22
  - Oil Change Procedure
    22
  - Oil Cooler, 14Kw Models
    23
  - Oil Cooler, 20RESA/RESAL/RESB
    24
- Resetting the Maintenance Reminder
  24
- Spark Plugs
  24
- Air Cleaner Service
  25
  - Air Cleaner, 14 Kw Models
    25
  - Air Cleaner, 20 Kw Models
    26
- Air Intake and Exhaust System
  27
- Stepper Motor Coupling
  28
- Battery
  29
  - Cleaning the Battery
    29
  - Checking Electrolyte Level
    29
  - Checking Specific Gravity
    30
- Fuel System Maintenance
  31
- Fuel Regulator Vent Tubes
  31
- Storage Procedure
  32
  - Lubricating System
    32
  - Fuel System
    32
  - Cylinder Lubrication
    32
  - Exterior Preparation
    32
  - Battery
    32
Section 3 Generator Reconnection

33
Section 4 Controller

37
- Introduction
  37
- Controllers
  37
- Sitetech Software
  38
- Controller Parameters
  39
  - Controller Parameters Table
    39
  - Notes on Selected Parameters
    39
- Controller Firmware
  51
- Controller Replacement
  52
- Controller Setup
  56
- Voltage Calibration
  58
  - Calibration Using the RDC2 Controller Keypad and Menus
    58
  - Calibration Using Sitetech
    60
- Setting the Oncue Password
  62
  - RDC2 Controller
    62
  - DC2 Controller
    62
Section 5 Troubleshooting

63
- Introduction
  63
- Theory of Operation, Electronic Start Sequence
  63
- Initial Checks
  63
- USB Port and Auxiliary Winding Mini-Breaker
  64
- Circuit Protection
  65
- Emergency Stop Button
  65
- Thermostat
  66
- Oncue Plus Troubleshooting
  67
- Fuel System Troubleshooting
  67
- Troubleshooting Engine Hunting, 20 Kw Models
  68
- Fault Messages
  71
  - Main Power Overload Shutdown
    71
  - Faults Related to Paralleling
    75
- Status Messages
  77
- Troubleshooting Chart
  80
- Controller Troubleshooting
  87
- Troubleshooting Load Management Problems
  88
Section 6 Component Testing and Adjustment

93
- Theory of Operation
  93
- Alternator Excitation
  94
  - No to Low Voltage Operation
    94
  - Erratic Voltage Regulation
    94
  - Separate Excitation
    94
- Stator
  96
- Main Field (Rotor)
  98
- Slip Rings
  99
- Brushes
  99
- Voltage Adjustments
  100
- Governor System
  103
  - Operation
    103
  - Initial Checks
    103
  - Hunting/Surging
    104
  - Governor System Operation Test
    105
- Frequency Adjustment
  107
- Fault Shutdown Tests
  110
  - Controller Fault Shutdown Functions
    110
  - Fault Shutdown Switches
    111

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Kohler 20RESC Installation Manual

Kohler 20RESC Installation Manual (72 pages)

Residential/Commercial Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 4 MB

Table of Contents

Product Identification Information

2
- Table of Contents
  3
Safety Precautions and Instructions

5
- Exhaust System
  6
- Fuel System
  7
- Hot Parts
  8
Introduction

9
- Startup and Registration
  9
Service Assistance

10
Section 1 Installation

11
- Introduction
  11
- Lifting
  11
- Generator Set Inspection
  12
- Location and Mounting
  12
  - Mounting Area
    12
  - Concrete Mounting Pads
    12
  - Exhaust Requirements
    12
- Dimension Drawings
  13
- Access the Air Intake Area
  13
- Fuel Requirements
  14
  - Fuel Supply
    14
  - Fuel Pipe Size
    15
  - Connecting the Fuel Supply
    15
- Fuel Conversion
  16
- Electrical Connections
  21
  - Grounding
    22
  - Electrical Lead Entry
    22
  - Field-Connection Terminal Block
    22
  - AC Power Supply
    24
- ATS and Accessory Communication Connections
  25
- Battery
  31
- Prestart Installation Check
  33
- Set the Exerciser
  34
  - RDC2 Controller
    34
  - DC2 Controller
    34
  - Loaded Exercise
    34
Section 2 Accessories

35
- Introduction
  35
- Programmable Interface Module (PIM)
  35
- Load Management Devices
  36
  - Power Relay Module
    36
- Regulator Heater
  37
- Carburetor Heater
  39
- Battery Heater
  41
- Emergency Stop Button
  41
- Oncue Plus Generator Management System
  42
- Powersync Automatic Paralleling Module (APM)
  43
- Section 3 Drawings and Diagrams
  45
Appendix A Abbreviations

67
Appendix B Electrical Lead Entry Template

69

Kohler 20RESC Installation And Operation Instruction Manual

Kohler 20RESC Installation And Operation Instruction Manual (37 pages)

Brand: Kohler | Category: Portable Generator | Size: 1 MB

Table of Contents

Related Literature
3
Safety Precautions
3
Installation Procedure
4
Voltage Sensing
10
Setup and Commissioning
15
Final Adjustments
17
Operation
18
Generator Set Maintenance
22
Status Indicators
25
Oncue Plus Generator Management System
26
Additional Troubleshooting
27
Diagrams and Drawings
29
Parts Lists
36

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Kohler 20RESC Operation

Kohler 20RESC Operation (20 pages)

Residential/Commercial Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 0 MB

Table of Contents

Kohler 20RESC Installation Instructions

Kohler 20RESC Installation Instructions (2 pages)

Brand: Kohler | Category: Power Supply | Size: 0 MB

Table of Contents

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