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ER2-003IS
KITO ER2-003IS Manuals
Manuals and User Guides for KITO ER2-003IS. We have
4
KITO ER2-003IS manuals available for free PDF download: Owner's Manual, Disassembly And Reassembly Manual
KITO ER2-003IS Owner's Manual (152 pages)
Brand:
KITO
| Category:
Chain Hoists
| Size: 7 MB
Table of Contents
Table of Contents
2
Introduction
2
Safety Precautions
4
Handling the Product
7
Chapter 1 Handling the Product
7
Type and Names of each Part
8
Opening the Package
11
Product Specification and Operational Environment
16
How to Use
19
How to Operate the Push Button Switches
20
Operation
23
How to Sling the Load Properly
26
How to Suppress the Swinging of a Load
26
Speed Change of Dual Speed VFD Model
26
Precautions after Work
27
Daily Inspection
28
Electric Chain Hoist
28
Chapter 3 Troubleshooting
32
Motorized Trolley
33
Manual Trolley
34
Work Flow of Assembling and Installation
36
Assembling
37
Assembling Parts to Electric Chain Hoist
37
Combination with the Trolley
41
Checking Power and Power Cable
52
Connecting Cables
54
Connecting Power and Power Cable
57
Installation
57
Installing the Hook Suspended Type (Hoist Only)
57
Installing the Trolley Combined Model
58
Check after Installation
61
Chapter 2 Inspection
63
Table of Contents
64
Safety Precautions
66
Monthly Inspection
68
Abrasion of Wire Diameter
69
Electric Chain Hoist
69
Elongation of Pitch
69
Load Chain
69
Deformation, Flaw, Corrosion
70
Opening and Abrasion of the Hook
70
Top Hook, Bottom Hook
70
Chain Container
71
Peripheral Parts of the Body
71
Push Button Switch
72
Push Button Switch Body
72
Push Button Switch Cord
72
Abnormal Noise
73
Cable Hanger
73
Function and Performance
73
Messenger Wire
73
Power Cable
73
Power Supply
73
Appearance
74
Connection Parts
74
Connection Status
74
Connection Status Connection Parts
74
Manual Trolley
74
Motorized Trolley
74
Push Button Switch, Power Supply
74
Travel Rail (Recommendation)
74
Annual Inspection
75
Chain Guide a
76
Check of the Operation History
76
Electric Chain Hoist
76
Operating Hours and Number of Starts
76
Peripheral Parts of the Body
76
Chain Spring
77
Limit Lever
77
Stopper
77
Appearance
78
Chain Pin (Double Type Only)
78
Connection Yoke D (Double Type Only)
78
Gear Box (Gear Case, Body)
78
Oil Amount and Stain
78
Oil Leakage
78
Shaft Retainer Clip
78
Appearance
79
Electromagnetic Brake
79
Gap
79
Hub Joint
79
Ring
79
Contamination and Attachment of Foreign Matter
80
Electric Characteristics Measurement
80
Electrical Equipment
80
Electrical Parts
80
Insulation Resistance (for Crane Use)
80
Source Voltage
80
Vfd
80
Wiring
80
Brake
81
Function and Performance
81
Grounding Resistance (for Crane Use)
81
Operational Check
81
Abrasion of Brake Pad
84
Appearance
84
Body Components
84
Brake
84
Motorized Trolley
84
Side Roller
84
Wheel
84
Gear Frame Packing
85
Gearing Part of the Wheel and Drive Gear
85
Lubrication
85
Suspender
85
Suspension Shaft
85
Appearance
86
Deformation and Abrasion
86
Electrical Equipment and Electric Characteristics
86
Rail Mounting Bolt
86
Rail Surface
86
Relay Cable
86
Stopper
86
Travel Rail (Recommendation)
86
Abnormal Noise
87
Brake
87
Function and Performance
87
Operational Check
87
Body Components
88
Gearing Part of the Wheel and Drive Gear
88
Manual Trolley
88
Rail Surface
88
Suspender
88
Suspension Shaft
88
Travel Rail (Reccomendation)
88
Wheel
88
Abnormal Noise
89
Deformation and Abrasion
89
Function and Performance
89
Operational Check
89
Rail Mounting Bolt
89
Stopper
89
Guidelines and Precautions on Gear Oil Change Cycle
90
Parts Replacement Based on Indication of the CH Meter
90
Grease Change Cycle
91
Guidelines on Brake Inspection
91
Guidelines on Gear Parts Replacement
91
Guidelines on the Service Life of Contactor and Its Replacement
91
Guidelines on Bearing Replacement
92
Guidelines on Hook and Yoke Replacement
92
Guidelines on Motor Shaft Replacement
92
Guidelines on V Ring Inspection
92
Check of Operating Hours and Number of Start
93
Dual Speed VFD Model
93
Single Speed Model
93
Appendix
121
Optional Parts
122
Product Structure and Names of each Part
124
Hook Dimensions (for ER2)
126
Rated Motor Current
126
Table of Lifting Load
126
Technical Material
126
Conversion Table between Lift/Travel/Speed
128
Clearance between Trolley and Applicable Rail
129
Wiring Diagram of Single Speed ER2/ER2SP/ER2SG
130
Wiring Diagram of Dual Speed ER2/ER2SP/ER2SG
133
Wiring Diagram of Single Speed ER2M
136
Wiring Diagram of Dual Speed ER2M
139
Daily Inspection Check Sheet
142
Monthly Inspection Check Sheet
144
Annual Inspection Check Sheet
146
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KITO ER2-003IS Owner's Manual (144 pages)
Brand:
KITO
| Category:
Lifting Systems
| Size: 4 MB
Table of Contents
Chapter 1 Handling the Product
7
Table of Contents
7
Type and Names of each Part
8
Opening the Package
11
Product Specification and Operational Environment
16
How to Use
19
Daily Inspection of Electric Chain Hoist (Hook Suspended Type)
20
Daily Inspection of Motorized Trolley (MR2)
25
Daily Inspection of Manual Trolley (TSG/TSP)
26
How to Operate the Push Button Switches
28
Operation
31
Speed Change of Dual Speed VFD Model
34
How to Sling the Load Properly
34
How to Suppress the Swinging of a Load
34
Precautions after Work
35
Work Flow of Assembling and Installation
36
Assembling
37
Assembling Parts to Electric Chain Hoist
37
Combination with the Trolley
41
Checking Power and Power Cable
52
Connecting Cables
54
Installation
57
Connecting Power and Power Cable
57
Installing the Hook Suspended Type (Hoist Only)
57
Installing the Trolley Combined Model
58
Check after Installation
61
Table of Contents
64
Safety Precautions
66
Frequent Inspection
68
Abrasion of Wire Diameter
69
Electric Chain Hoist (ER2) Frequent Inspection
69
Elongation of Pitch
69
Load Chain
69
Deformation, Flaw, Corrosion
70
Opening and Abrasion of the Hook
70
Top Hook, Bottom Hook
70
Chain Container
71
Electromagnetic Brake
71
Number of Start
71
Peripheral Parts of the Body Size
71
Push Button Switch
72
Push Button Switch Cord
72
Cable Hanger
73
Function and Performance
73
Messenger Wire
73
Power Cable
73
Power Supply
73
Appearance
74
Combination
74
Manual Trolley (TS2) Frequent Inspection
74
Motorized Trolley (MR2) Frequent Inspection
74
Oiling (to the Gears of Wheel)
74
Push Button Switch, Power Supply
74
Travel Rail
74
Periodic Inspection
75
Chain Guide a
76
Electric Chain Hoist (ER2) Periodic Inspection
76
Number of Start
76
Peripheral Parts of the Body Size
76
Top Hook, Bottom Hook
76
Chain Spring
77
Limit Lever
77
Stopper
77
Chain Pin (Double Type Only)
78
Connection Yoke D (Double Type Only)
78
Oil
78
Oil Amount and Stain
78
Oil Leakage
78
Shaft Retainer Clip
78
Appearance
79
Electromagnetic Brake
79
Gap
79
Hub Joint
79
Number of Start
79
Bearing
80
Driving Mechanism
80
Friction Clutch
80
Friction Clutch with Mechanical Brake
80
Ring
81
Electric Characteristics Measurement
82
Electrical Equipment
82
Electrical Parts
82
Source Voltage
82
Vfd
82
Wiring
82
Brake
83
Function and Performance
83
Grounding Resistance
83
Guidelines for Parts Replacement Based on Indication of CH Meter
90
Check of Operating Hours and Number of Start (CH Meter)
92
Chapter 3 Troubleshooting
93
Guidance on Troubleshooting
94
Safety Precautions
98
Circuit Breaker
99
Power
99
Troubleshooting
99
Power Cable
100
Motor
101
Brake
102
Internal Wiring
104
Transformer
104
Electromagnetic Contactor, Relay
105
Fuse
105
Noise Filter
106
Upper/Lower Limit Switch
106
Push Button Switch
107
Braking Resistor
108
Interface Board
108
Vfd
108
Electric Shock
109
Friction Clutch
109
Friction Clutch with Mechanical Brake
110
Hook
111
Load Chain
113
Chain Guide a
115
Gears and Joints
115
Load Sheave, Idle Sheave
115
Bearing
116
Traveling Motion of the Trolley
116
Appendix
119
Optional Parts
120
Product Structure and Names of each Part
122
Hook Dimensions (for ER2)
124
Rated Motor Current
124
Table of Lifting Load
124
Technical Material
124
Conversion Table between Lift/Travel/Speed
126
Clearance between Trolley and Applicable Rail
127
Wiring Diagram of Single Speed ER2/ER2SP/ER2SG
128
Wiring Diagram of Dual Speed ER2/ER2SP/ER2SG
129
Wiring Diagram of Single Speed ER2M
130
Wiring Diagram of Dual Speed ER2M
131
Check Sheet for ER2 Series Electric Chain Hoist Daily Inspection
132
Check Sheet for ER2 Series Electric Chain Hoist Frequent Inspection
134
Check Sheet for ER2 Series Electric Chain Hoist Periodic Inspection
136
KITO ER2-003IS Disassembly And Reassembly Manual (52 pages)
Electric Chain Hoist
Brand:
KITO
| Category:
Chain Hoists
| Size: 6 MB
Table of Contents
Safety Precaution
2
Table of Contents
4
Disassembly and Assembly Tool
5
Name of Parts
6
Disassembly Procedure
8
Removing the Outer Circumference Parts
8
Removing the Controller Cover
9
Removing the Top Hook
14
Disassembling the Gear Parts
15
Disassembling the Load Chain Circumference
18
Disassembling the Motor and Electromagnetic Brake
19
Disassembling the Body Part
22
Reassembly Procedure
24
Assembling the Body
24
Assembling the Motor and Electromagnetic Brake
27
Connecting the Motor and Body
31
Installing the Load Chain
32
Assembling the Gear Parts
34
Installing the Top Hook
37
Assembling the Controller Cover
39
Installing the Bottom Hook (if Removed from the Chain)
46
Oil Filling
48
Operation Check, Etc
49
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KITO ER2-003IS Owner's Manual (4 pages)
Electric Chain Hoist, Dual Speed Inverter (VFD) (125 kg to 5 t)
Brand:
KITO
| Category:
Chain Hoists
| Size: 0 MB
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